A cylinder liner assembly includes an inner wear cylinder, a shell disposed radially outside of an outer surface of the inner wear cylinder, and a central layer disposed between the inner wear cylinder and the shell. The inner wear cylinder is a metal or ceramic, the central layer is a porous material, and the shell is a fiber reinforced polymer. The cylinder liner assembly may include a coolant passage disposed adjacent to the outer surface of the inner wear cylinder, between the inner wear cylinder and the shell. The coolant passage is operable to circulate a coolant therethrough for cooling the inner wear cylinder.

A cylinder head for an internal combustion engine, includes: first and second valves being intake valves or exhaust valves; a first circumferential wall portion defining a first port, the first port being opened and closed by the first valve and communicating with a combustion chamber; and a first overlay welded portion formed on the first circumferential wall portion and serving as a first valve seat on which the first valve is seated.

A method to manufacture a throttle valve for an internal combustion engine comprising a valve body having a seat and a tube for the passage of conditioning fluid; an actuating device, which controls the rotation of a throttle plate; and a substantially uniform layer of a structural and heat-conducting resin interposed between the seat and the tube and applied on the entire available surface of the seat; the method comprising the steps of manufacturing the valve body provided with the seat by causing a first metal material to undergo a die casting process; applying a trace of the structural and thermosetting resin on the bottom of the seat; and inserting the tube into the seat so as to obtain a substantially uniform layer of the structural and thermosetting resin, which is interposed between the seat and the tube.

A steel piston (10) for an internal combustion engine comprises a ring zone (12), a shaft (14), openings (16) between the ring zone (12) and shaft (14) which extend from the piston outer side to the piston inner side, and, between two openings (16), a rib (18) which is substantially central with respect to a length of a piston pin to be received, wherein, when viewed in the circumferential direction, the rib (16) has a decreasing thickness from the middle thereof, as measured in the radial direction. In a method for producing a steel piston for an internal combustion engine comprising a ring zone and a shaft, openings are formed between the ring groove region and the shaft which extend from the piston outer side to the piston inner side, and at least one rib is formed between the openings which is substantially central with respect to a length of a piston pin to be received, wherein, when viewed in the circumferential direction, the rib (16) has a decreasing thickness from the middle thereof, as measured in the radial direction.

Provided are a method of manufacturing an engine, an engine, and a connected cylinder. The method of manufacturing an engine includes at least a fitting step of fitting a connected cylinder to a hollow portion of a cylinder block main body. The connected cylinder is (1) a first connected cylinder including two or more cylinder liners and a connecting portion configured to connect the two or more cylinder liners to each other or (2) a second connected cylinder including a connected cylinder main body portion having two or more cylinder bores and a coating configured to cover an inner peripheral surface of the connected cylinder main body portion in which the cylinder bores are formed. The cylinder block main body has one end side, another end side, and the hollow portion passing through the cylinder block main body from the one end side to the another end side.

A thermally compensated bore guide system for a shaft, the shaft configured to translate along a longitudinal axis, is provided. The thermally compensated bore guide system includes an inner bore defined within a component. The inner bore is configured to circumferentially surround at least a portion of the shaft, wherein the inner bore is non-linear in response to the thermally compensated bore guide system being at a first thermal condition and wherein the inner bore is configured to be linear and to define a bore axis substantially aligned with the longitudinal axis in response to the thermally compensated bore guide system being at a second thermal condition.

A manufacturing method of a cylinder block (10) includes: a step of forming a slit (14) to flow refrigerant therein, between adjacent cylinder bores (CB) among a plurality of cylinder bores provided in a cylinder portion (11); a step of placing a first cover (20a) in the slit and welding the first cover to the cylinder portion by laser beam welding; and a step of placing a second cover (20b) on the first cover and joining the second cover to the cylinder portion by friction stir welding.

A cylinder block of an internal combustion engine includes a cylinder bore wall that holds a piston so as to allow the piston to reciprocate. In at least one part of the cylinder bore wall in a cylinder axial direction, the density of a layer located farther from a cylinder head is lower than the density of a layer located closer to the cylinder head in the cylinder axial direction.

An engine block and a method of coating an inner surface of an engine cylinder bore of an engine cylinder are provided. The method includes attaching a strengthening layer or ring onto an upper portion of the inner surface of the cylinder bore. The strengthening layer or ring may be attached by laser cladding. The method also includes depositing a thermal spray coating onto the inner surface of the cylinder bore and the strengthening layer or ring.

The disclosure relates to a method for producing a component, in particular a vehicle component or an engine component, such as a piston of an internal combustion engine. The method comprises forming a first body region, in particular by means of casting or forging. The method includes forming a second body region, which is connected to the first body region, from an aluminium alloy or an iron-based alloy or a copper-based alloy by means of an additive manufacturing method. The second body region is alloyed in such a manner that it has higher thermal stability, higher mechanical strength or higher wear resistance upon tribological stressing than the first body region.