A high efficiency reciprocating engine, nominally of the internal combustion type but alternatively of the external combustion type is disclosed. The new engine uses Hypocycloidal and alternatively Epicycloidal gear mechanisms to create differentiated compression and expansion ratios which then promote significant improvements in efficiency through lower compression losses and higher extraction of available energy. Through suitable augmentation, the engines can be made to provide higher power when needed over higher efficiency. Additionally, other parameter modifications enable realization of low side wall loads and true zero exhaust volume.

A Rankine cycle waste heat recovery system associated with an internal combustion engine is in a configuration that enables handling of exhaust gas recirculation (EGR) gas by using the energy recovered from a Rankine cycle waste heat recovery system. The system includes a control module for regulating various function of the internal combustion engine and its associated systems along with the Rankine cycle waste heat recovery system.

A split control unit in a distributed flow unit includes a flow inlet configured to receive a fuel flow, a first manifold having flow lines to supply fuel to one or more primary nozzles, and a second manifold having flow lines to supply fuel to one or more secondary nozzles. In an embodiment, the second manifold is in fluid communication with the flow inlet. A metering valve has a first port in fluid communication with the flow inlet and with the second manifold. The metering valve is configured to supply a metered fuel flow to the first manifold. A flow passage is in fluid communication with, and runs between, a flow line of the first manifold and a flow line of the second manifold to allow for a continuous cooling flow in the second manifold when all of the one or more secondary nozzles are closed.

An efficient thermal engine is disclosed. In some embodiments, a remainder of energy remaining after an expansion cycle is used to power a subsequent compression cycle. In other embodiments, novel configurations for a larger expansion volume than compression volume are provided. In addition, work of compression may be reduced in a compression cycle, and recovered in an expansion cycle.

According to the disclosed embodiments, a thermoelectric generator (TEG) insert is used for recovery of engine waste heat. The embodiments include an engine having an exhaust manifold outlet, and an exhaust pipe having an inlet and an outlet. The TEG insert, which is configured to convert heat from exhaust gas leaving the engine into electrical power, may be disposed between the exhaust manifold outlet of the engine and the inlet of the exhaust pipe. The location of the TEG insert may maximize the thermal conversion of heat to electricity. Further, the size of the TEG insert may be minimized through the use of a high-efficiency nano-material. As a result, overall fuel economy may be maximized, the size of ancillary components, e.g., alternator, coolant pump, oil pump, etc., may be reduced, and minimal engine design change may be required to accommodate the TEG insert described herein.

A waste heat utilization device for a motor vehicle includes a waste heat utilization circuit in which a working medium circulates. The water heat utilization circuit includes a conveying device, an evaporator, an expansion machine, and a condenser. The waste heat utilization device also includes an electrical generator in direct or indirect drive connection with a power take-off shaft of an internal combustion engine. The expansion machine is in direct drive connection with the power take-off shaft of the internal combustion engine for purposes of energy recirculation.

A system of recycling exhaust heat from an internal combustion engine may include an EGR line circulating a portion of exhaust gas generated from the engine to an intake side, a working fluid circulating line configured to have a working fluid satisfying a Rankine cycle, which is circulated therein, and an EGR side heat exchanging unit configured to perform a heat-exchange between an EGR gas flowing in the EGR line and the working fluid flowing in the working fluid circulating line. When a temperature of the EGR gas is equal to or greater than a reference temperature T1, the EGR gas is circulated to the intake side via the EGR side heat exchanging unit, and when the temperature of the EGR gas is less than the reference temperature T1, the EGR gas is circulated to the intake side without passing through the EGR side heat exchanging unit.

The disclosure relates to a system and method for recovering waste heat to improve the response and fuel economy of a machine. The system includes a heat recovery apparatus and an engine. The heat recovery apparatus has a cold cylinder, a first piston disposed in the cold cylinder, a hot cylinder, a second piston disposed in the hot cylinder, and a regenerator. The first piston and the second piston are in fluid communication with one another via the regenerator. The engine produces heat from multiple sources. A first heat source produced by the engine is thermally coupled to the regenerator and a second heat source produced by the engine is thermally coupled to the hot cylinder. The heat recovery apparatus is configured to convert the heat generated by the first and second heat sources into mechanical energy.