A method for operating a fuel injection system for a vehicle is provided. In particular, the fuel injection system includes an injection nozzle having a nozzle body, a nozzle orifice and a nozzle needle movable in the nozzle body. The method including: measuring an actual injection timing of the injection nozzle during injection based on an electrical signal generated by the nozzle needle through an electric contact with the nozzle body so that the electrical signal identifies an open state and a closed state of the injection nozzle; calculating a deviation of the actual injection timing from a scheduled injection timing of the fuel injection system; and controlling the injection nozzle by adjusting injection parameters of the injection nozzle based on the evaluated deviation.

A fuel injection apparatus for injecting fuel to an engine having cylinders, includes: injectors corresponding to the cylinders; a regulator for fuel pressure supplied to the injectors; and a processor. The processor performs: deciding to start a deposit removal for removing deposits adhering to injector-nozzles; and controlling each injector to inject fuel in a single injection mode for injecting one time or a divided injection mode for injecting multiple times in one combustion cycle and control the regulator based on engine operation condition. The controlling includes, when controlling each injector to inject fuel in the divided injection mode based on the engine operation condition, sequentially controlling each injector to reduce injection number in one combustion cycle when the deposit removal is decided to be started, and then controlling the regulator to increase fuel pressure.

A pump life prediction system and methods for predicting pump life of a pump are disclosed. A method may include monitoring pump operating conditions. A value indicative of cavitation damage is determined based on the pump operating conditions. A pump life remaining is determined based on the value. The method may also include outputting an indication of the pump life remaining.

A pump life prediction system and methods for predicting pump life of a pump are disclosed. A method may include monitoring pump operating conditions. A value indicative of cavitation damage is determined based on the pump operating conditions. A pump life remaining is determined based on the value. The method may also include outputting an indication of the pump life remaining.

A drive device capable of detecting individual variations of an injection quantity of a fuel injection device of each cylinder and adjusting a current waveform provided to an injection pulse width and a solenoid such that the individual variations of the fuel injection devices are reduced. The fuel injection device in the present invention includes a valve body that close a fuel passage by coming into contact with a valve seat and opens the fuel passage by separating from the valve seat and a magnetic circuit constructed of a solenoid, a fixed core, a nozzle holder a housing and a needle and when a current is supplied to the solenoid a magnetic suction force acts on the needle and the needle has a function to open the valve body by colliding against the valve body after performing a free running operation and changes of acceleration of the needle due to collision of the needle against the valve body are detected by a current flowing through the solenoid.

The invention relates to a method for determining the injection rate of an injection valve (1) using a mathematical model which is based on measurement values comprising the stroke (x) of a piston (3) that delimits a measurement chamber (2) during the injection of a test fluid (4) into the measurement chamber (2). The injection rate is corrected on the basis of an additional measurement value. According to the invention, the pressure (p.sub.a) in an adapter volume (5), via which the injection valve (1) is connected to the measurement chamber (2), is used as an additional measurement value for correcting the injection rate. The invention further relates to a device for determining the injection rate of an injection valve.

There are described methods and systems for testing operation of a solenoid valve in a control system. A valve command is sent to successively open and close a solenoid valve. A flow command from a control system is monitored to detect a change in the flow command in response to the valve command. The flow command is associated with regulation of fluid flow in a process controlled by the control system. Operation of the solenoid valve is confirmed when the change in flow command is detected.

Methods and systems are disclosed for operating an engine that includes fuel injectors that supply fuel to cylinders of the engine. According to the methods and system, variation of individual fuel injection amounts injected by a sole fuel injector are determined so that it may be determined if individual fuel injector variation may be contributing to engine air-fuel ratio variation.

Methods and systems are provided for injector balancing without disabling a cam actuated high pressure fuel pump. In one example, one of a plurality of cam lobes of the pump is selectively and sequentially disabled while a group of injectors are concurrently operated to learn a pressure drop across each injector. The selection of the injectors is based on the identity and stroke timing of the disabled cam lobe.

Various embodiments of the present disclosure relate to methods and systems for measuring an injected fuel quantity during multipulse injection events in a common rail of a fuel system including a fuel pump to supply fuel to the common rail. The method, using a control unit, determines if each of the multipulse injection events in a normal operating condition includes a pilot pulse; in response to determining that the pilot pulse is included, obtaining an enforced separation value between the pilot pulse and the main pulse to emulate a single-pulse injection; while the fuel pump is temporarily shut off, performing a temporary enforced separation on a fraction of the multipulse injection events; measuring a pressure change in the common rail during the temporary enforced separation; and resuming the normal operating condition of the multipulse injection events after the pressure change is measured.