Systems and methods for monitoring, detecting, and/or intervening with respect to cavitation and pulsation events during hydraulic fracturing operations may include a supervisory controller. The supervisory controller may be configured to receive pump signals indicative of one or more of pump discharge pressure, pump suction pressure, pump speed, or pump vibration associated with operation of the hydraulic fracturing pump. The supervisory controller also may be configured to receive blender signals indicative of one or more of blender flow rate or blender discharge pressure. Based on one or more of these signals, the supervisory controller may be configured to detect a cavitation event and/or a pulsation event. The supervisory controller may be configured to generate a cavitation notification signal indicative of detection of cavitation associated with operation of the hydraulic fracturing pump, and/or a pulsation notification signal indicative of detection of pulsation associated with operation of the hydraulic fracturing pump.

A fracturing apparatus and a fracturing system are provided. The fracturing apparatus includes: a plunger pump configured to pressurize a fracturing fluid to form a high-pressure fracturing fluid; a turbine engine coupled to the plunger pump and configured to provide a driving force to the plunger pump; an auxiliary unit including an electric motor unit, the auxiliary unit being configured to provide the fracturing apparatus with at least one selected from the group consisting of start-up assist function, lubrication function, cooling function, and air supply function; and a power supply electrically coupled to the electric motor unit of the auxiliary unit to provide a power source.

Methods and kits for assembling a flow cage assembly are provided. The flow cage assembly may be used in a traveling valve or a standing valve of a downhole pump. In some embodiments, the kit comprises a tubular body having an axial bore, a tubular insert, and a retaining element. The kit may be assembled such that the retaining element forms an interference fit with the tubular body and thereby retains the tubular insert within the axial bore. In some embodiments, the interference fit between the retaining element and the tubular body may reduce or eliminate a possible failure point within the flow cage assembly.

A motor of an electric submersible pump (ESP) is positioned in a wellbore. Measured data is received from one or more sensors. A first deep learning model running on a motor controller of the ESP determines first operating parameters or first operating conditions for the ESP based on the measured data. The motor controller sends the first operating parameters or first operating conditions to a centralized computer system. A second deep learning model running on the centralized computer system determines second operating parameters or second operating conditions associated with the ESP based on the first operating parameters or first operating conditions. The centralized computer system sends the second operating parameters or second operating conditions to the motor controller. The motor controller adjusts operation of the motor of the ESP based on the second operating parameters or second operating conditions.

A motor of an electric submersible pump (ESP) is positioned in a wellbore. Measured data is received from one or more sensors. A first deep learning model running on a motor controller of the ESP determines first operating parameters or first operating conditions for the ESP based on the measured data. The motor controller sends the first operating parameters or first operating conditions to a centralized computer system. A second deep learning model running on the centralized computer system determines second operating parameters or second operating conditions associated with the ESP based on the first operating parameters or first operating conditions. The centralized computer system sends the second operating parameters or second operating conditions to the motor controller. The motor controller adjusts operation of the motor of the ESP based on the second operating parameters or second operating conditions.

A power end assembly includes a crankshaft section, a crosshead section, and a connector section coupled together by one, two, or more sets of stay rods. The power end may include one or more support plates that are coupled to the crankshaft section and/or crosshead section. The crosshead section includes a plurality of individual crosshead frames. The connector section may include a plurality of individual connector plates or may be a unitary connector plate. The power end is configured to be coupled to a fluid end assembly by coupling the fluid end assembly to the connector plates.

A method is provided for controlling a pump driven by a motor with the motor connected to a drive. The method can include determining a parameter value related to a fault condition, comparing the parameter value to a threshold value, and adjusting a speed control of the drive based on the comparison of the determined parameter to the threshold value.

A method for pumping a liquid-gas mixture into a subsurface well includes introducing gas into a liquid at a first pressure to generate a mixture. The mixture is pumped through a first positive displacement pump to a second pressure greater than the first pressure. The mixture at the second pressure is pumped through at least a second positive displacement pump to a third pressure greater than the second pressure. The mixture is moved into the subsurface well at at least the third pressure.

A fluid end comprising a plurality of fluid end sections positioned in a side-by-side relationship. Each fluid end section is releasably attached to a connect plate. Each connect plate is attached to a power source using a plurality of stay rods. Each fluid end section comprises a housing in fluid communication with a pair of intake manifolds and a discharge conduit. A fluid routing plug is installed within each housing and is configured to route fluid throughout the housing. A plunger is installed within stuffing box attached to each housing. A number of features, including the location of seals within bore walls and carbide inserts within valve guides, aid in reducing or transferring wear.

A fluid end includes a fluid end block defining a chamber. A plunger is disposed in the chamber. An outlet fluid passage is formed in the fluid end block in communication with the fluid chamber. An inlet fluid passage formed in the fluid end block communicates with the fluid chamber. The inlet fluid passage includes a seat, an enlarged diameter downstream from the seat, and a neck downstream of the enlarged diameter. The neck has a lesser diameter than the enlarged diameter. An inlet valve is movably disposed in the inlet fluid passage and is sized and shaped to seal against the seat. A biasing member has a first and second end with respective first diameter and a second diameter disposed within the enlarged diameter. The second end is positioned against the neck. The second end diameter is greater than the neck.