A method for producing a toothbrush head comprises providing at least two bristle tufts that differ in at least one property; arranging the tufts in a hole-perforation plate comprising holes shaped and distributed according to the desired bristle field; arranging an energy source so that the ends of the bristle tufts and the energy source are arranged contactless, wherein the ends of the bristle tufts to be fused are arranged at different distances to the energy source and are adjusted according to the different property; applying energy to the ends of the bristle tufts until fuse balls are formed; transferring the bristle tufts to a subsequent process position, wherein the distance of the fuse ball of at least one bristle tuft to the hole-perforation plate is different from the distance of said fuse ball to the hole-perforation plate in the fusing position before; over-molding of the fuse balls of the bristle tufts with plastic material thereby forming the brush head or the part (10) thereof.

A method for producing a toothbrush head, comprising: providing at least two filament containers, each comprising a supply of loose filaments that differ in at least one of their property selected from material, diameter, cross-section, shape, and presence of additives and/or coating; picking bristle tufts from the containers and arranging them in a perforation plate comprising holes shaped and distributed according to a desired bristle field of the brush head to be produced; arranging an energy source and the ends of the tufts in a contactless arrangement, wherein the ends of the tufts to be fused are at different distances from the energy source, and wherein the distance is adjusted according to the at least one property; applying energy to the ends of the tufts until fuse balls are formed thereon; transferring the tufts to a molding position, wherein a distance between at least one fuse ball and the front surface is different from the distance between the bottom edge of said fuse ball and the front surface in the fusing position; over-molding the fuse balls with molten plastic material thereby forming a cleaning element carrier; transferring the cleaning element carrier to a brush head mold and injecting molten plastic material into the brush head mold forming a toothbrush head, wherein the cleaning element carrier is over-molded thereby and the tufts are still located in the perforation plate.

A paint brush and method of making the same is disclosed. The paint brush includes a velutinous painting portion having a body including a cavity and an opening, an insert disposed within the body, a handle coaxial with the body, and a ferrule connecting the body to the handle to seal the insert within the body. The body includes an interior face having a rigid surface and an exterior face having velutinous members. The velutinous members include animal fur, synthetic filaments, and/or natural fibers. The method includes sewing fabric having a velutinous surface into a pocket having a cavity, positioning the pocket so the velutinous surface faces an exterior of the pocket, inserting a semi-rigid foam insert into the cavity to form a velutinous painting portion, and connecting the velutinous painting portion to a paint brush handle with a ferrule to form a paint brush having a velutinous painting portion.

A paint brush and method of making the same is disclosed. The paint brush includes a velutinous painting portion having a body including a cavity and an opening, an insert disposed within the body, a handle coaxial with the body, and a ferrule connecting the body to the handle to seal the insert within the body. The body includes an interior face having a rigid surface and an exterior face having velutinous members. The velutinous members include animal fur, synthetic filaments, and/or natural fibers. The method includes sewing fabric having a velutinous surface into a pocket having a cavity, positioning the pocket so the velutinous surface faces an exterior of the pocket, inserting a semi-rigid foam insert into the cavity to form a velutinous painting portion, and connecting the velutinous painting portion to a paint brush handle with a ferrule to form a paint brush having a velutinous painting portion.

A brush, particularly a toothbrush, includes a head part with a cleaning structure that includes bristles, a hand part and a neck part, a cavity including at least one outlet opening for an active substance being located in the head or neck part. In one embodiment, the cavity incorporates an active substance element, containing the active substance in a carrier material and releases said substance in a controlled manner when it comes into contact with water. In another embodiment, the cavity is adapted to the shape of an active substance element through defined external contours. The volume of the cavity is preferably 1-2 times and no more than 4 times greater than the volume of the active substance element, ensuring that the latter is preferably surrounded by water during use. This allows the active substance to be effectively metered and ensures that the brush is easy to use.

A brush, particularly a toothbrush, includes a head part with a cleaning structure that includes bristles, a hand part and a neck part, a cavity including at least one outlet opening for an active substance being located in the head or neck part. In one embodiment, the cavity incorporates an active substance element, containing the active substance in a carrier material and releases said substance in a controlled manner when it comes into contact with water. In another embodiment, the cavity is adapted to the shape of an active substance element through defined external contours. The volume of the cavity is preferably 1-2 times and no more than 4 times greater than the volume of the active substance element, ensuring that the latter is preferably surrounded by water during use. This allows the active substance to be effectively metered and ensures that the brush is easy to use.

A method (200) for manufacturing a brush head (10) includes: (i) positioning (210) a first end (23) of each of a plurality of bristle tufts (21) into a tuft plate (110) comprising a plurality of cavities (120) each configured to receive at least one of the plurality of bristle tufts; (ii) applying (220) a force, via a profile plate (300), to a second end (25) of the plurality of bristle tufts, wherein the profile plate comprises a predetermined shape complementary to a desired profile configuration of the bristle tufts; and (iii) applying (230) heat to each of the first ends of the plurality of bristle tufts, via a die plate (400) comprising at least one cavity (410) configured to receive at least one of the plurality of the first ends, at a temperature sufficient to at least partially melt each of the first ends into the cavity.

A method (200) for manufacturing a brush head (10) includes: (i) positioning (210) a first end (23) of each of a plurality of bristle tufts (21) into a tuft plate (110) comprising a plurality of cavities (120) each configured to receive at least one of the plurality of bristle tufts; (ii) applying (220) a force, via a profile plate (300), to a second end (25) of the plurality of bristle tufts, wherein the profile plate comprises a predetermined shape complementary to a desired profile configuration of the bristle tufts; and (iii) applying (230) heat to each of the first ends of the plurality of bristle tufts, via a die plate (400) comprising at least one cavity (410) configured to receive at least one of the plurality of the first ends, at a temperature sufficient to at least partially melt each of the first ends into the cavity.

A method for manufacturing a brush head includes the steps of providing a plurality of bristle tuft retention elements, and inserting at least one bristle tuft into each of the bristle tuft retention elements. The proximal end of each bristle tuft is secured into each bristle tuft retention element. The platen portion of the brush neck is positioned in relation to the proximal ends of the bristle tufts in the retaining elements to define a space in relation to the proximal ends of the bristle tufts. A flexible material is injected into the space to create a flexible material matrix that at least partially encompasses the neck and the proximal ends of the bristle tufts. At least a portion of an exterior of the flexible material matrix is coated with a protective coating.

A toothbrush having a brush body and a bristle carrier that is produced from a hard material using an injection molding method and having injection-molded bristles that protrude from the bristle carrier. The injection molded bristles are produced from a bristle material using the injection molding method. The bristles have a bristle stem and the bristle carrier has a small carrier plate or is formed by the small carrier plate that is produced from a hard material using the injection molding method and fastened on the brush body. The hard material of the bristle carrier or the hard material of the small carrier plate is harder than the bristle material.