A turbine rotor blade includes an airfoil, root, and platform that is between the root and a proximate end portion of the airfoil. The blade defines a passage having a first leg, second leg, and arcuate portion. The arcuate portion is at least partially within the platform and connects the first and second legs. The first leg extends between a distal end portion of the airfoil and an inlet of the arcuate portion. The second leg extends from an outlet of the arcuate portion to the distal end portion of the airfoil. The platform includes a first feed passage and branch passages. The first feed passage is open through an extrados of the arcuate portion and is in fluid communication with the branch passages. The inlet of each branch passage is connected with the first feed passage while the outlet is open to an exterior of the platform.

A seal support structure for a turbomachine includes a mounting portion shaped to mount to a stationary structure of a turbomachine and a cylindrical leg portion disposed on the mounting portion extending axially from the mounting portion. The cylindrical leg portion can include a radially extending flange. The flange can extend at an angle of 90 degrees from the end of the cylindrical leg portion. The flange can extend at least partially in an axial direction. The cylindrical leg portion can be formed integrally with the mounting portion. In embodiments, the cylindrical leg portion is not integral with the mounting portion, i.e., the cylindrical leg portion is a separate piece joined to the mounting portion.

A method for manufacturing a metallic component is disclosed. The method includes forming a metallic component with a support structure using an additive manufacturing process. The support structure includes support walls arranged to form flow passages with a predetermined cross-sectional area. The method also includes placing the metallic component with the support structure into a chamber and sealing the chamber. The method further includes introducing a fuel mixture into the chamber after sealing the chamber. The method still further includes igniting the fuel mixture in the chamber to remove one or more of the support walls of the support structure from the metallic component.

An embodiment of a turbine assembly includes, among other possible things, a first component including a first component surface, a second component including a second component surface spaced apart from the first component surface, and a brush seal disposed between the first component and the second component. The brush seal includes, among other things, a first bristled region extending in a first direction from a backing plate, and sealingly engaging one of the first component surface and the second component surface. At least one of the backing plate and the first bristled region includes a nickel-based superalloy material having at least 40% of a Ni.sub.3(Al,X) precipitate phase, X being a metallic or refractory element other than Al.

A turbine rotor blade includes an airfoil, root, and platform that is between the root and a proximate end portion of the airfoil. The blade defines a passage having a first leg, second leg, and arcuate portion. The arcuate portion is at least partially within the platform and connects the first and second legs. The first leg extends between a distal end portion of the airfoil and an inlet of the arcuate portion. The second leg extends from an outlet of the arcuate portion to the distal end portion of the airfoil. The platform includes a first feed passage and branch passages. The first feed passage is open through an extrados of the arcuate portion and is in fluid communication with the branch passages. The inlet of each branch passage is connected with the first feed passage while the outlet is open to an exterior of the platform.

A method of forming a rotor blade, including forming at least one of a partial upper skin, a partial lower skin, and a partial support network using an additive manufacturing process; and forming a first receptacle in at least a one of the partial upper skin, the partial lower skin, and the partial support network using the additive manufacturing process. The first receptacle is configured to receive of at least one of an electronic component and a mechanical component. In some embodiments, there is a method of manufacturing a rotor blade that includes forming a first locating receptacle in at least one of the upper skin, the lower skin, and the support network using the additive manufacturing process; and positioning at least one of the upper skin, the lower skin, and the support network in a desired position on a fixture based, in part, on the first locating receptacle.

A fuel injector cover is provided. The fuel injector cover includes a top wall and a plurality of side walls projecting from the top wall and partially defining an open bottom opposite the top wall. The open bottom is sized to receive a fuel injector therein. The fuel injector cover also includes an array of flow apertures formed in at least one of the top wall and the side walls to facilitate gas flow into the cover through the flow apertures.

The present disclosure provides a fir tree coupling for gas turbine engine parts comprising a load beam having a longitudinal axis, a rounded base, a first side, and a second side, wherein the rounded base has a radius of curvature from the first side to the second side, a tooth running parallel to the longitudinal axis and disposed on the first side of the load beam. The fir tree coupling may comprise a channel through the rounded base across a portion of the radius of curvature from the first side to the second side. The channel may comprise a sidewall having a sidewall step cut into a portion of the channel sidewall.

A vane arc segment includes an airfoil fairing that has a fairing platform and a hollow airfoil section that extends there from. The hollow airfoil section defines an airfoil profile and surrounds an internal cavity. The fairing platform defines a gaspath side and a non-gaspath side. The airfoil fairing is formed of a fiber-reinforced composite comprised of fiber plies. The fiber plies include at least one cavity fiber ply that is arranged as a tube that circumscribes the internal cavity. The at least one cavity fiber ply extends through the fairing platform and defines at least a portion of an upstanding collar on the non-gaspath side of the fairing platform. The upstanding collar defines a collar profile. The tube necks down through a neck portion such that at least a portion of the collar profile is narrower than the airfoil profile.

An example multi-dimensional component building system includes a first chamber having at least one base disposed therein, a second chamber adjacent to and in fluid communication with the first chamber through a first door, and a third chamber adjacent to and in fluid communication with the second chamber through a second door. The second chamber is fluidly sealed from the first chamber if the first door is in a closed position. The second chamber is configured to receive the at least one base via a first transfer mechanism if the fluid parameters of the first chamber are approximately equal to the fluid parameters of the second chamber. The second chamber includes a directed heat source and a build-up material configured to form a component on the at least one base by melting or sintering. The third chamber is fluidly sealed from the second chamber if the first door is in a closed position. The third chamber is configured to receive the at least one base, having a formed component disposed thereon, via a second transfer mechanism if the second door is in an open position. The fluid parameters of the second chamber are not substantially affected by fluid communication with the first chamber or the third chamber.