The subject matter of this specification can be embodied in, among other things, an electrohydraulic positioning control system that includes a shuttle valve configured to direct fluid flow between a selectable one of a first fluid port and a second fluid port, and a fluid outlet configured to be fluidically connected to a fluid actuator, a first servo valve controllable to selectably permit and block flow between the first fluid port, a fluid source, and a fluid drain, a second servo valve controllable to selectably permit and block flow between the second fluid port, the fluid source, and the fluid drain, a first servo controller configured to provide a first health signal and control the first servo valve based on a second health signal, and a second servo controller configured to provide the second health signal and control the second servo valve based on the first health signal.

Systems, devices, and methods are included for automotive hydraulic system smart safety switches that cut power to hydraulic motors when faults are detected using sensors, timers, and probes.

Multiport pumps and associated pumping systems are described that provide a selective hydraulic or electrically powered pump/pump system. The pumps provide movement within a device or larger system. Movement can cause compression/expansion of a fluid and provide fluid movement within the same device or system. In this instance, the volume of fluid and the fluid flow path within, from, and to the pump(s) is kept constant to reduce or eliminate cavitation, seizure, and/or hydraulic lock. Use of at least one reservoir comprising; a compensator tank, a port allowing for operation at ambient pressure, and a pressure measuring device measuring pressure allowing for unbalanced flow to and from the multiport pumps along with thermal expansion or compression is detailed. In addition, use of a multiport swashplate pumps and associated valve plates that incorporate the features and functions of several valves not heretofore provided within the pump itself is also described.

A method for controlling a hydraulic control system that includes a variable pressure relief valve and may include steps for calibrating the hydraulic control system. The hydraulic control system may be calibrated by: controlling, with the controller, the variable pressure relief valve to move to a fully open position, increasing, with the pump, a fluid pressure upstream of the variable pressure relief valve, controlling, with the controller, the variable pressure relief valve to move from the fully open position toward a fully closed position by adjusting a control signal supplied to the variable pressure relief valve, monitoring, with the controller, the pressure detected by the pressure sensor, and recording, with the controller, a parameter of the control signal supplied to the variable pressure relief valve when the pressure detected by the pressure sensor reaches a target pressure.

For determining the operability of a fluid driven safety valve, a method comprising the following steps is described: A partial stroke test is performed on the safety valve, resulting in a stroke-pressure curve. The stroke pressure curve is extrapolated (330, 340) beyond the measured range (360) up to the safety closing position (350). From the extrapolated stroke-pressure curve, the closing pressure reserve (320) can be determined. In this way, the functionality of the safety valve can be checked during operation.

The disclosure relates to a method of monitoring an electrohydrostatic actuator, wherein the electrohydrostatic actuator comprises a hydraulic pump drivable by an electric motor and a hydraulic activator drivable by means of the hydraulic pump to move a component, in particular an aircraft part. The method include detecting the instantaneous speed of the electric motor; detecting an instantaneous position of the activator; detecting a parameter that relates to an instantaneous operating point of the electrohydrostatic actuator; determining a state variable relating to an efficiency of the electrohydrostatic actuator on the basis of at least the detected speed and the detected position in dependence on the detected parameter; and determining a state of the electrohydrostatic actuator on the basis of the currently determined value.

A method for monitoring the hydraulic supply system of a plastic processing machine. In order to monitor the state of the hydraulic system without great effort, the method includes the following steps: a) Prior to operation of the machine: Determination of the nominal flow rate of a hydraulic pump as a function of an operating parameter of the hydraulic pump and determination of the nominal displacement speed of the hydraulically driven axis when a piston-cylinder element is acted upon by a predetermined nominal flow rate; b) During operation of the machine: When the hydraulically driven axis is operated: measuring the at least one operating parameter of the hydraulic pump as well as the actual displacement speed of the hydraulic axis and comparing the actual displacement speed with the nominal displacement speed resulting from the previously measured operating parameter of the hydraulic pump, and outputting the result of the comparison.

A method for monitoring the hydraulic supply system of a plastic processing machine. In order to monitor the state of the hydraulic system without great effort, the method includes the following steps: a) Prior to operation of the machine: Determination of the nominal flow rate of a hydraulic pump as a function of an operating parameter of the hydraulic pump and determination of the nominal displacement speed of the hydraulically driven axis when a piston-cylinder element is acted upon by a predetermined nominal flow rate; b) During operation of the machine: When the hydraulically driven axis is operated: measuring the at least one operating parameter of the hydraulic pump as well as the actual displacement speed of the hydraulic axis and comparing the actual displacement speed with the nominal displacement speed resulting from the previously measured operating parameter of the hydraulic pump, and outputting the result of the comparison.

Continuous condition monitoring of a pneumatic system, and in particular for early fault detection, is provided. The condition monitoring unit is formed with an interface to a memory in which a trained normal condition model is stored as a one-class model, which has been trained in a training phase with normal condition data and represents a normal condition of the pneumatic system. Furthermore, the condition monitoring unit comprises a data interface for continuously acquiring sensor data of the pneumatic system by means of a set of sensors, an extractor for extracting features from the acquired sensor data, a differentiator for determining deviations of the extracted features from learned features of the normal state model by means of a distance metric, a scoring unit for calculating an anomaly score from the determined deviations, and an output unit for outputting the calculated anomaly score.

A hydraulic unit includes a hydraulic circuit fluidly connected to a hydraulic actuator, and a control device to control the hydraulic circuit. The hydraulic circuit includes a hydraulic oil tank, a hydraulic pump that supplies the hydraulic oil to the hydraulic actuator from the hydraulic oil tank, a discharge flow path fluidly connecting a discharge side of the hydraulic pump to the hydraulic actuator, a valve that blocks a flow of the hydraulic oil in the discharge flow path, and a pressure sensor that detects a pressure of the hydraulic oil the discharge flow path. In a pressure holding state, when a rotational frequency of the hydraulic pump exceeds a predetermined first determination rotational frequency or when a discharge flow rate of the hydraulic pump exceeds a predetermined first determination discharge flow rate, the control device determines that the hydraulic circuit is abnormal.