Various machines, systems, and methods for generating calibration data for a sensorized brake pad are disclosed. In some embodiments, a system includes a fixture, a brake pad retainer, a pressure plate, an actuator and a controller. The actuator applies a pressure to the sensorized brake pad and signals from the pressure sensors are received. Calibration data is generated based on the signals received from the pressures sensors when the pressure is applied to the sensorized brake pad.

Various machines, systems, and methods for generating calibration data for a sensorized brake pad are disclosed. In some embodiments, a system includes a fixture, a brake pad retainer, a pressure plate, an actuator and a controller. The actuator applies a pressure to the sensorized brake pad and signals from the pressure sensors are received. Calibration data is generated based on the signals received from the pressures sensors when the pressure is applied to the sensorized brake pad.

A present wet friction body includes a core plate, a plurality of friction parts disposed on a main surface thereof in a ring shape at intervals, a plurality of oil grooves defined by the corresponding friction parts. The friction parts include first to third friction parts in which forms of the pair of sidewalls are different each other. The first friction part includes a left sidewall inclining to the right and a right sidewall inclining to the left, with respect to an imaginary line segment, and an outer peripheral wall having a length less than a length of an inner peripheral wall. The second friction part includes a pair of sidewalls, both inclining to the right with respect to an imaginary line segment. The third friction part includes a pair of sidewalls, both inclining to the left with respect to an imaginary line segment.

A present wet friction body includes a core plate, a plurality of friction parts disposed on a main surface thereof in a ring shape at intervals, a plurality of oil grooves defined by the corresponding friction parts. The friction parts include first to third friction parts in which forms of the pair of sidewalls are different each other. The first friction part includes a left sidewall inclining to the right and a right sidewall inclining to the left, with respect to an imaginary line segment, and an outer peripheral wall having a length less than a length of an inner peripheral wall. The second friction part includes a pair of sidewalls, both inclining to the right with respect to an imaginary line segment. The third friction part includes a pair of sidewalls, both inclining to the left with respect to an imaginary line segment.

A material includes a sheet of metal having a first face and an opposed second face, and a metal grain direction. The first face is textured with a first set of texturing features. Each texturing feature of the first set includes, respectively, a groove cut into the first face and extending along a groove axis, and a barb extending from the groove and away from the first face. The texturing features of the first set are arranged in a plurality of rows, and the groove axes of the texturing features in a given row extend generally parallel to the given row. The rows are generally non-perpendicular to the grain direction.

A material includes a sheet of metal having a first face and an opposed second face, and a metal grain direction. The first face is textured with a first set of texturing features. Each texturing feature of the first set includes, respectively, a groove cut into the first face and extending along a groove axis, and a barb extending from the groove and away from the first face. The texturing features of the first set are arranged in a plurality of rows, and the groove axes of the texturing features in a given row extend generally parallel to the given row. The rows are generally non-perpendicular to the grain direction.

An object of the present invention is to provide a brake device deterioration prediction system capable of accurately predicting a deterioration time of a brake device. The brake device deterioration prediction system includes an observation unit, a conversion unit, a generation unit, and a prediction unit. The observation unit acquires operation data regarding the operation of the brake device when the brake device operates. The conversion unit converts the operation data into index data indicating deterioration of the brake device for each preset unit of time. The generation unit generates a deterioration model including a trend component showing a trend of long-term change and a periodic component showing a periodic change, as a model showing a change-with-time of deterioration represented by the index data. The prediction unit predicts the deterioration time of the brake device based on the deterioration model.

A brake pad having a backing plate, friction lining, and a surface coating adhered to the friction lining. The surface coating may be formulated to generate a transfer layer on a brake rotor faster than the fiction lining alone. The surface coating may be adhered to the friction lining in a predetermined design.

A method in which at least one piezoceramic sensor, which converts every mechanical force to which it is subjected into an electrical signal and having a Curie temperature higher than 200° C., is solidarized directly onto the surface of a metal support element of a vehicle braking element, which during use faces a vehicle element to be braked. While in contact with such a surface, an electrical circuit is implemented that picks up and eventually processes the electrical signal, the electrical circuit being connected with a connector integrated with the metal support element. An electrically insulating layer sandwiches the at least one piezoceramic sensor and the electrical circuit, and a block of friction material with an underlying damping layer is formed upon the electrically insulating layer. After forming the block of friction material, the piezoceramic sensor is polarized by applying a predetermined potential difference thereto by means of the connector.

A method in which at least one piezoceramic sensor, which converts every mechanical force to which it is subjected into an electrical signal and having a Curie temperature higher than 200° C., is solidarized directly onto the surface of a metal support element of a vehicle braking element, which during use faces a vehicle element to be braked. While in contact with such a surface, an electrical circuit is implemented that picks up and eventually processes the electrical signal, the electrical circuit being connected with a connector integrated with the metal support element. An electrically insulating layer sandwiches the at least one piezoceramic sensor and the electrical circuit, and a block of friction material with an underlying damping layer is formed upon the electrically insulating layer. After forming the block of friction material, the piezoceramic sensor is polarized by applying a predetermined potential difference thereto by means of the connector.