A method for manufacturing a clutch body for a synchronizing device of a transmission includes the steps of: a) providing an externally toothed clutch disk, b) providing a counterfriction ring, c) applying a friction lining onto the counterfriction ring, d) establishing a non-releasable connection between the clutch disk and the counterfriction ring, and e) upsetting a portion of the counterfriction ring at least partly provided with the friction lining in radially inwardly facing direction, so that a counterfriction cone is formed, which is provided for cooperation with a friction surface of the synchronizer ring.

A brake disk for a wheel brake of a land vehicle includes a main body formed from gray cast iron. The main body has at least one axial friction side, at least one anti-corrosion layer applied to the axial friction side, and at least one anti-abrasion layer applied to the anti-corrosion layer. The anti-corrosion layer is a duplex steel layer that provides a cost-effective coating for the brake disk and enables improved corrosion resistance. The anti-abrasion layer is wear resistant and is provided by a SiC material containing at least one oxidic or metallic binder, or by an iron-based alloy having a vanadium carbide reinforcement, a niobium carbide reinforcement, a boron carbide reinforcement, a chromium carbide reinforcement or combinations thereof.

A coupling for connection of an encoder to an electrical machine includes an encoder shaft end piece for coupling to a shaft of the encoder, and a machine shaft end piece for coupling to a shaft of the electrical machine. At least one of the end pieces has a carrier which is formed with a cavity filled with granular material, preferably steel powder, to effect a dampening of vibrations and impacts.

A caliper guide assembly, a heavy vehicle disc brake having a caliper guide assembly, a sleeve for a caliper guide assembly, and a method of manufacture. The caliper guide assembly comprises a guide pin, a caliper, and a sleeve. The sleeve is configured to crease upon contraction of the sleeve along a longitudinal axis thereof.

A Woodruff key system includes a rotatable shaft having a keyseat defined therein. The keyseat includes a pocket engaged with the Woodruff key, a first keyseat extension extending in a first axial direction from the Woodruff key relative to the shaft, and a second keyseat extension extending in a second axial direction opposite the first axial direction from the Woodruff key relative to the shaft. Respective depths of the first and second keyseat extensions are less than a depth of the pocket of the keyseat.

A torque barrel for use with a brake system may comprise a torque barrel having a cylindrical structure including an inner surface, an outer surface, a first opening at a first end, and a second opening at an opposing second end; and a longitudinal hole disposed through the outer surface of the barrel between a first spline of the plurality of splines and a second spline of the plurality of splines.

In some implementations of the current subject matter, a brake rotor can include a supporting layer applied to a friction surface of a brake rotor substrate, which can optionally include cast iron, and a coating applied over the supporting layer. The supporting layer can include a preparatory metal, and the coating can impart wear and corrosion resistant properties to the friction surface. Related systems, methods, articles of manufacture, and the like are disclosed.

A method for manufacturing a brake disc includes providing at least one sheet of predefined thickness, blanking a first disc-shaped portion in the at least one sheet adapted to make a first plate of a ventilated braking band, blanking a second disc-shaped portion in the at least one sheet adapted to make a second plate of the ventilated braking band, blanking a third portion in the at least one sheet adapted to make at least one ventilation spacer for the ventilated braking band, drawing the third portion by shaping first and second protrusions, forming opposite first and second recesses adapted to make ventilation channels, connecting the first disc-shaped portion to the first protrusion by discontinuous weld spots, and connecting the second disc-shaped portion to the second protrusion by discontinuous weld spots.

A component of a universal joint bearing includes at least one casing having a cylindrical wall and a base and at least one formation projecting from the base. The at least one formation is receivable in a clamp of a rotational processing machine to secure the component to the rotational processing machine during a rotational machining of a wall of the component. Also a method that includes clamping the component by the formation and machining inner and outer surfaces of the component without unclamping the component.

A hybrid torque bar for a brake assembly may comprise a base portion, a pin extending from a first end of the base portion, and a rail extending between the first end of the base portion and a second end of the base portion opposite the first end. The base portion may be formed using a first manufacturing process. At least one of the pin or the rail may formed using a second manufacturing process. The second manufacturing process may comprise an additive manufacturing technique.