A drivetrain system including an axle assembly that may have an electric motor module, a gear reduction module, a drive pinion, a differential assembly, an auxiliary shaft, and a shift collar. The shift collar may selectively couple the auxiliary shaft, the drive pinion, and the gear reduction module in various combinations.

Embodiments of a system, method and apparatus for a gear are disclosed. For example, a metallic gear hub can include an axis of rotation and metallic gear teeth. The metallic gear teeth can be smaller than a final gear teeth size of the gear. The metallic gear teeth can be co-planar with the axis. In addition, the metallic gear teeth can be non-orthogonal to the axis. A polymer layer can be located on the metallic gear teeth to form polymer gear teeth on the metallic gear teeth. The polymer gear teeth can form the final gear teeth size of the gear.

A pulley device for a tensioner roller or winding roller of a transmission element, providing a pulley, and a bearing. The bearing includes a rotating outer ring mounted to the pulley, a fixed inner ring, and at least one row of rolling elements arranged between the rings. The inner ring of the bearing has at least one end portion protruding axially with respect to the outer ring. The pulley is provided with at least one pulley element that is C-shaped in axial section. One of the at least one pulley elements is provided with a lateral portion extending substantially radially to pass into the immediate vicinity of an outer surface of the axially protruding end portion of the inner ring.

A carrier for a planetary gear train includes a hub disposed about an axis of rotation, the hub having an external cylindrical surface including a plurality of splines extending along a longitudinal direction, the longitudinal direction being parallel to the axis of rotation; and a deck extending away from the hub along a radial direction, the radial direction being transverse to the longitudinal direction. The deck defining a plurality of holes therethrough, each hole of the plurality of holes being configured to receive an axle of a planet gear of the plurality of planet gears, the hub being disposed between the plurality of holes and the axis of rotation along the radial direction. The splines have a value of a parameter (P) that is not less than 2.5 and not greater than 6.0.

A method for controlling a process for manufacturing a bevel gear includes forming, via a first process, a ring gear and determining a first set of parameters associated with the ring gear, and forming, via a second process, the pinion gear, and determining a second set of parameters associated with the pinion gear. The ring gear and the pinion gear are paired, and a single-flank test is executed on the paired ring gear and pinion gear to determine a third set of parameters. The paired ring gear and pinion gear are assembled into a final assembly, and an end-of-line noise/vibration analysis of the final assembly is executed. The noise/vibration analysis, the first set of parameters, the second set of parameters, and the third set of parameters are evaluated, and one of the first process, the second process, the pairing process, and the assembly process are adjusted based thereon.

Installation devices, systems, methods of use, and methods of manufacture are described. An installation device that facilitates installing a toothed belt on a sprocket within a housing.

Installation devices, systems, methods of use, and methods of manufacture are described. An installation device that facilitates installing a toothed belt on a sprocket within a housing.

Embodiments include a clutch guard for a CVT in a vehicle, including a shield body, a torque control link section integrated with the shield body and including one or more engine mounting features for securing to an engine, and wherein the torque control link section includes a jackshaft aperture for receiving a jackshaft, and an output shaft clearance component, in contact with the output shaft, and wherein the torque control link portion secures a distance between the shafts.

A method of manufacturing a gear shaft including depositing only a first material via directed energy deposition (DED), forming a first portion of the gear shaft via the depositing only the first material via directed energy deposition (DED), forming a transitioning portion of the gear shaft via depositing of a varying ratio of the first material with a second material via DED, and forming a second portion of the gear shaft via the depositing via DED of only the second material.

An electromechanical power steering system for a vehicle may include a worm that can be driven rotationally about a drive axis by an electric motor, that interacts with a worm gear that is coupled to a steering shaft, and that is mounted such that it can be rotated about the drive axis in a bearing that is held in a holder. The holder may be movable relative to the worm gear. To make a decreased development of noise possible, the holder has a core element that is made from a core material and is connected to at least one contact element. The contact element may be made from a soft material that can be deformed elastically more easily and is softer relative to the core material.