Patent classifications
F27B1/00
Furnace and method for operating a furnace
A furnace may include at least two vertical shafts, each of which may have at an upper end thereof an inlet for material to be burnt and at a lower end thereof a burnt material outlet. The inlet and the outlet may be connected by a transfer channel. In each case, at least one main burner may be positioned above the transfer channel, and a cooling gas inlet may be positioned below the transfer channel. At least one additional burner may be positioned below the transfer channel in each of the shafts. Such a furnace can be operated such that the material to be burnt in the currently fired shaft is at least partially calcined in a main burning zone above the transfer channel, and then thermally aftertreated in an additional burning zone positioned between the transfer channel and the additional burner.
Tracer gas endpoint-monitored sinter systems
An example sinter system includes a sinter gas inlet at a sinter furnace for a sinter gas, a tracer gas inlet at the sinter furnace for a tracer gas different from the sinter gas, and an outlet at the sinter furnace to output the sinter gas and the tracer gas. The example sinter system further includes: a support structure to support a sample green object in the sinter furnace, an opening at the support structure connected to the tracer gas inlet, the opening to output the tracer gas into the sinter furnace, and a detector to: determine an amount of the tracer gas flowing through the outlet during a sinter process as a sample green object positioned on the support structure changes shape during the sinter process with respect to the opening and modifies a flow rate of the tracer gas to the outlet; and determine when to stop the sinter process based on a determined amount of the tracer gas.
Heat treatment apparatus
A heat treatment apparatus includes: a furnace core tube made of silica glass; a heater provided adjacent to the furnace core tube, the heater heating a heating region; and a moving mechanism supporting a porous glass base material and relatively moving the porous glass base material with respect to the heater in the furnace core tube in a state where the heating region is heated by the heater to make the porous glass base material pass through the heating region. The heat treatment apparatus includes a thin-walled part provided in a region adjacent to a portion located in the heating region in the furnace core tube, the thin-walled part having a thickness of glass less than that of the portion located in the heating region.
CLOSED LOOP CONTROL WITH CAMERA DETECTION OF PEBBLE SIZE OF LIME PARTICLES TO AMELIORATE LIME KILN RINGING and IMPROVE UPTIME and OPERATING EFFICIENCY
An improved lime mud recycling system including a camera proximate the kiln outlet imaging the granular lime and providing outlet images of the granular lime exiting the kiln, a processor analyzing the outlet images of the granular lime and providing pebble size distributions for the granular lime exiting the kiln, as well as a controller communicating with the processor comparing the pebble size distribution of the granular lime exiting the kiln with predetermined prescribed operating parameters for pebble size distributions for the granular lime exiting the kiln and issuing (I) a notification and/or (II) a control signal prompting remedial action when the pebble size distributions for the granular lime exiting the kiln are outside of the predetermined prescribed operating parameters.
LOW NOx CALCINER
A system for reducing NOx emission levels during the manufacture of cement clinker having a calciner unit with the following features: an upper portion; a lower portion; a NOx reduction zone in the lower portion; a tertiary air inlet in the upper portion for introducing tertiary air into the upper portion; a main calciner meal inlet located above the NOx reduction zone for introducing a main calciner meal portion into the upper portion; a first cooling calciner meal inlet located in the NOx reduction zone for introducing a first cooling calciner meal portion into a periphery of the NOx reduction zone; and a fuel inlet located in or below the NOx reduction zone for introducing fuel into the reduction zone.
Curing systems for materials that consume carbon dioxide and method of use thereof
The invention provides a curing system that is useful for curing materials that consume carbon dioxide as a reagent. The system has a curing chamber that contains the material to be cured and a gas that contains carbon dioxide. The system includes apparatus that can deliver carbon dioxide to displace ambient air upon loading the system, that can provide carbon dioxide as it is needed and as it is consumed, that can control carbon dioxide concentration, temperature and humidity in the curing chamber during the curing cycle and that can record and display to a user the variables that occur during the curing process. A method of curing a material which requires CO.sub.2 as a curing reagent is also described.
Curing systems for materials that consume carbon dioxide and method of use thereof
The invention provides a curing system that is useful for curing materials that consume carbon dioxide as a reagent. The system has a curing chamber that contains the material to be cured and a gas that contains carbon dioxide. The system includes apparatus that can deliver carbon dioxide to displace ambient air upon loading the system, that can provide carbon dioxide as it is needed and as it is consumed, that can control carbon dioxide concentration, temperature and humidity in the curing chamber during the curing cycle and that can record and display to a user the variables that occur during the curing process. A method of curing a material which requires CO.sub.2 as a curing reagent is also described.
PROCESS FOR DECARBONATING CARBONATED MATERIALS AND DEVICE THEREFOR
The present disclosure relates to a process for the decarbonation of limestone, dolomite or other carbonated materials. The process may include heating particles of carbonated materials in a reactor of a first circuit to obtain decarbonated particles. Particles of carbonated materials are conveyed by a first entraining gas in the first circuit for preheating. The gas includes the carbon dioxide, the gas composition being substantially free of nitrogen. The carbonated particles are separated from a first entraining gas flow. The decarbonated particles are transferred to a cooling section of a second circuit having a second entraining gas in which the conveyed decarbonated particles release a portion of their thermal energy. The decarbonated particles are separated from a second entraining gas flow. The second entraining gas is substantially free of carbon dioxide.
Method and device for producing an expanded granulate
The invention relates to a method for producing an expanded granulate (29) made of a sand grain-shaped mineral material (1) using a propellant; wherein the material (1) is fed to a substantially upright furnace (2); wherein the material (1) is conveyed along a conveying path (4) through a plurality of vertically separated healing zones (5) in a furnace shaft (3) of the furnace (2), wherein each heating zone (5) can be heated by at least one independently controllable heating element (6); wherein the material (1) is heated to a critical temperature at which the surfaces (7) of the sand grains (1) become plastic and the sand grains (1) are expanded through the propellant. It is provided according to the invention that the material (1) is fed together with an amount of air from below, wherein the material (1) is conveyed from bottom to top along the conveying path (4) by means of the amount of air which flows from bottom to top within the furnace shaft (3) and forms an air flow (14), and wherein the expanding of the sand grains (1) occurs in the upper half, preferably in the uppermost third, of the conveying path (4).
METHOD AND APPARATUS FOR FILTRATION COMBUSTION
A method of producing clinker includes placing a pre-clinker mixture comprising a source of CaO into a starting material feed port in a vertically-oriented reaction chamber of a vertical reactor. The method includes placing a gaseous combustion mixture into the combustion mixture inlet. The method includes combusting the gaseous combustion mixture within the vertical reactor to heat the pre-clinker mixture, release CO 2 therefrom, and form the clinker therefrom. The method also includes removing the clinker from the product exit port.