F27D21/00

Feeder device utilized in electric arc furnace, and flue gas and temperature control method

A sealed feeder device utilized in an electric arc furnace (1), and a flue gas and temperature control method. The sealed feeder device comprises a sealed feeding chute (5) having an outlet sealedly communicating with a side wall of the electric arc furnace (1), and a material blocking sealed arc-shaped door (3) disposed in the sealed feeding chute (5). The material blocking sealed arc-shaped door (3) separates the sealed feeding chute (5) into a cold steel scrap storage chamber (18) and a material feeding and dedusting chamber (2), and is operated by a driving mechanism (34) to separate or connect the cold steel scrap storage chamber (18) and the material feeding and dedusting chamber (2). The method comprises: adopting the feeder device to divide the flue gas of the electric arc furnace (1) into two paths, and controlling, by a flue gas adjustment device (16), a ratio of a flue gas flow from a flow-splitting dust removal pipe (11) to that from a dust removal pipe (4) to obtain a required flue gas mixture temperature.

Galvanizing Furnace
20170349990 · 2017-12-07 ·

A galvanizing furnace (1) with a galvanizing vat (6) and a furnace housing (2) surrounding the galvanizing vat (6), which furnace housing has a rectangular cross-section. The furnace housing (2) has two opposite longitudinal sidewalls (4) and two opposite end walls (5) and further comprises burners for heating molten zinc in the galvanizing vat (6). In the areas of two diagonally opposite corners of the furnace housing (2), at least one first receptacle (15) is provided for a burner. In the areas of the other two diagonally opposite corners of the furnace housing (2), a second receptacle (16) is provided for a burner. The burners are arranged optionally either in the first receptacles (15) or in the second receptacles (16). Flames produced by the burners are conducted in the area between a longitudinal sidewall (4) of the furnace housing (2) and the opposite wall of the galvanizing vat (6).

PRODUCT TEMPERATURE MONITORING
20170351276 · 2017-12-07 ·

A system for monitoring a temperature of a product. The system may include a product preparation or dispensing unit containing the product and at least one temperature sensor proximate the product and configured to measure the temperature of the product. The temperature sensor may include a transmitter to transmit a temperature measurement to a processor. The processor may generate offers or initiate maintenance tasks related to the product in response to the temperature measurement of the product.

Sensing and control of position of an electrical discharge

Sensors measure magnetic field components, and the measured fields are used to calculate and estimated transverse position of a longitudinal electric current flowing as an electric discharge across a discharge gap. Based on the estimated position, and according to a selected transverse trajectory or distribution of the estimated discharge position, magnetic fields are applied transversely across the discharge gap so as to control or alter the estimated discharge position. Inventive apparatus and methods can be employed, inter alia, during operation of a vacuum arc furnace.

Method for determining electrode consumption with machine vision

A system and method for monitoring consumption of graphite electrodes during the operation of an electric arc furnace (EAF) uses machine vision cameras operatively communicating with a computer processor. The system can determine, track, manage, and optimize the consumption of the graphite electrodes in real time. Electrode consumption is determined for each EAF heat by measuring the length and tip diameter of the electrode. The length and tip diameter are used to determine the electrode consumption amount using a consumption model. Measured hydraulic pressure within the EAF correlating with a known electrode weight can also be used to determine electrode consumption and correlated with the model calculation. Butt loss can also be determined based on the machine vision measured lengths of the electrode and/or based on the hydraulic pressure. The calculated electrode consumption amounts are also stored in a database and correlated to other measured EAF parameters for multiple EAFs.

Metal making lance with spring-loaded thermocouple or camera in lance tip
09828646 · 2017-11-28 · ·

An oxygen blowing lance comprising: a lance body including an oxygen conduit and cooling water inlet and outlet conduits surrounding said oxygen conduit; a lance head connected to said lance body and comprising a nozzle body, said nozzle body including a central strut having bore hole, a plurality of nozzles arranged about said central strut, and a plurality of cooling chambers arranged about said central strut, wherein said plurality of nozzles are in fluid communication with said oxygen conduit for discharging oxygen from said oxygen conduit onto a metal bath in a converter vessel, and wherein said plurality of cooling chambers are in fluid communication with said cooling water inlet and outlet conduits; a temperature probe or camera assembly received in said bore hole for monitoring the temperature of said lance head or molten heat in which the lance is inserted; signal lines connected to said temperature probe for conveying signals from said temperature probe whereby operation of said blowing lance is regulated in response to said signals; and a protective pipe pressurized with a gas disposed in the bore and surrounding said temperature probe assembly and the signal lines.

METHOD AND APPARATUS FOR CONTROLLING A PRODUCTION PROCESS

A method of controlling a production process includes illuminating a portion of a workpiece undergoing a production process with a light having a selected wavelength, processing a portion of the workpiece, capturing a digital image of the light reflecting from a surface of the workpiece with a digital camera, performing, with a processor, a specular reflectance analysis of the digital image, and adjusting a production process parameter based on the specular reflectance analysis.

METHOD AND APPARATUS FOR CONTROLLING A PRODUCTION PROCESS

A method of controlling a production process includes illuminating a portion of a workpiece undergoing a production process with a light having a selected wavelength, processing a portion of the workpiece, capturing a digital image of the light reflecting from a surface of the workpiece with a digital camera, performing, with a processor, a specular reflectance analysis of the digital image, and adjusting a production process parameter based on the specular reflectance analysis.

Heat transfer apparatus and container

A container for holding liquid is described. The container defines an inner region inside which liquid is adapted to be held and includes one or more walls for facilitating heating or cooling of the liquid therethrough, the one or more walls being adapted for invagination by a temperature control probe such that the temperature control probe extends into the container without directly contacting contents of the inner region of the container.

Abnormality detection method and blast furnace operation method

An abnormality detection method of detecting abnormality of a blast furnace from tuyere images shot by cameras installed in vicinities of a plurality of tuyeres of the blast furnace includes: collecting, in a time-series manner, representative brightness vectors defined by representative brightnesses determined based on brightness values of respective pixels for each of the tuyeres image previously shot by the cameras at a same time; extracting a principal component vector by performing principal component analysis on the representative brightness vectors collected in the time-series manner; calculating, as an evaluation value, a length of a normal line drawn in a direction of the principal component vector from the representative brightness vector collected from the tuyere images shot by the cameras at the same time during an operation; and detecting the abnormality of the blast furnace by comparing the evaluation value with a predetermined threshold.