A magnetic field device of a molten metal driving device includes iron cores, yokes coupling the iron cores, coils wound around the iron cores so as to sandwich the yoke, coils wound around the iron cores so as to sandwich the yoke, and coils wound around the iron cores so as to sandwich the yoke, the coils being wound so as to generate a magnetic field toward the yoke when a first-phase current flows, the coils being wound so as to generate a magnetic field toward the yoke when a second-phase current flows, the coils being wound so as to generate a magnetic field toward the yoke when a third-phase current flows.

A magnetic field device of a molten metal driving device includes iron cores, yokes coupling the iron cores, coils wound around the iron cores so as to sandwich the yoke, coils wound around the iron cores so as to sandwich the yoke, and coils wound around the iron cores so as to sandwich the yoke, the coils being wound so as to generate a magnetic field toward the yoke when a first-phase current flows, the coils being wound so as to generate a magnetic field toward the yoke when a second-phase current flows, the coils being wound so as to generate a magnetic field toward the yoke when a third-phase current flows.

A system for transferring molten metal from a vessel and into one or more of a ladle, ingot mold, launder, feed die cast machine or other structure is disclosed. The system includes at least a vessel for containing molten metal, an overflow (or dividing) wall, and a device or structure, such as a molten metal pump, for generating a stream of molten metal. The dividing wall divides the vessel into a first chamber and a second chamber, wherein part of the second chamber has a height H2. The device for generating a stream of molten metal, which is preferably a molten metal pump, is preferably positioned in the first chamber. When the device operates, it generates a stream of molten metal from the first chamber and into the second chamber. When the level of molten metal in the second chamber exceeds H2, molten metal flows out of the vessel and into another structure, such as into one or more ladles and/or one or more launders.

A system for removing molten metal from a vessel is disclosed. The system includes a pump and a refractory casing that houses the pump. As the pump operates it moves molten metal upward through an uptake section of the casing until it reaches an outlet wherein it exits the vessel. The outlet may be attached to a launder. Another system uses a wall to divide a cavity of the chamber into two portions. The wall has an opening and a pump pumps molten metal from a first portion into a second portion until the level in the second portion reaches an outlet and exits the vessel.

A multiple chamber material-stirring lance and method used to treat molten metal in a ladle, the lance having a stirring gas chamber, and a plurality of gas permeable ports arranged at a terminal end of the gas chamber, and at least one material chamber positioned parallel to the gas chamber and terminating in a plurality of material ports. In use, the multiple chamber material-stirring lance is lowered into the ladle of molten metal, and gas and material are both introduced into a respective chamber and emitted through their respective ports. Stirring gas emitted through the gas permeable ports under a gas pressure between 40 and 600 cfm causes the stirring gas to create a boiling effect in the molten metal, drawing material into the stirring gas bubbles and away from the lance body, improving material dispersion efficiency and thus impurity extraction from the molten metal.

A multiple chamber material-stirring lance and method used to treat molten metal in a ladle, the lance having a stirring gas chamber, and a plurality of gas permeable ports arranged at a terminal end of the gas chamber, and at least one material chamber positioned parallel to the gas chamber and terminating in a plurality of material ports. In use, the multiple chamber material-stirring lance is lowered into the ladle of molten metal, and gas and material are both introduced into a respective chamber and emitted through their respective ports. Stirring gas emitted through the gas permeable ports under a gas pressure between 40 and 600 cfm causes the stirring gas to create a boiling effect in the molten metal, drawing material into the stirring gas bubbles and away from the lance body, improving material dispersion efficiency and thus impurity extraction from the molten metal.

Ultrasonic probes containing a plurality of gas delivery channels are disclosed, as well as ultrasonic probes containing recessed areas near the tip of the probe. Ultrasonic devices containing these probes, and methods for molten metal degassing using these ultrasonic devices, also are disclosed.

Ultrasonic probes containing a plurality of gas delivery channels are disclosed, as well as ultrasonic probes containing recessed areas near the tip of the probe. Ultrasonic devices containing these probes, and methods for molten metal degassing using these ultrasonic devices, also are disclosed.

A high shear liquid metal treatment device for treating metal includes a barrel, a rotor shaft, rotor fans, and stator plates. The barrel has a longitudinal axis that extends between an upper end and a lower end, and an opening at its upper and lower ends. The rotor shaft is mounted centrally through, and parallel to the longitudinal axis. The rotor fans are mounted along an axial length of the shaft. The stator plates are formed on an inner surface of the barrel and are located between adjacent rotor fans. Each stator plate has at least one passage formed therethrough to allow fluid to pass through the plate; and upper and lower surfaces of each stator plate are formed to be within the minimum distance of an adjacent rotor fan. The minimum distance is between 10 m and 10 mm. The device allows improved treatment of liquid and semi-liquid metals during processing.

A high shear liquid metal treatment device for treating metal includes a barrel, a rotor shaft, rotor fans, and stator plates. The barrel has a longitudinal axis that extends between an upper end and a lower end, and an opening at its upper and lower ends. The rotor shaft is mounted centrally through, and parallel to the longitudinal axis. The rotor fans are mounted along an axial length of the shaft. The stator plates are formed on an inner surface of the barrel and are located between adjacent rotor fans. Each stator plate has at least one passage formed therethrough to allow fluid to pass through the plate; and upper and lower surfaces of each stator plate are formed to be within the minimum distance of an adjacent rotor fan. The minimum distance is between 10 m and 10 mm. The device allows improved treatment of liquid and semi-liquid metals during processing.