A ducted heat exchanger system for a gas turbine engine includes an additive manufactured heat exchanger core with a contoured external and/or internal geometry. A method of additively manufacturing a heat exchanger for a gas turbine engine includes additively manufacturing a core of a heat exchanger to set a ratio of local surface area to flow area to control a pressure drop per unit length along the core.

The present invention discloses a method for preparing an evaporator for reducing water condensing capacity and an evaporator. The preparation method comprises steps of: step A: selecting fins; step B: stacking; step C: arranging tubes; and, step D: expanding tubes. In accordance with the present invention, the existing fins and devices can be used to produce an evaporator in which the distance between two adjacent fins satisfies the requirements of the freezing operation, ensuring the normal operation of an air conditioner when the refrigeration temperature is below 0° C.

A heat exchanger is provided with a unitary, single-piece structure that can be formed via 3D printing, for example. The heat exchanger includes a main body a plurality of plates stacked and integrally formed with the body. First fluid channels are defined by gaps in the material of the main body, and second fluid channels are defined by gaps in the material of the main body and are stacked with the first fluid channels in alternating fashion, separated by the plates. Each of the first fluid channels are fluidly coupled to two manifolds, and each of the second fluid channels are fluidly coupled to two more manifolds. One of the manifolds has a reduced interior volume to control and normalize fluid flow through the heat exchanger.

Solid-state additive and subtractive manufacturing processes, completely or partially performed by a solid-state manufacturing system, are disclosed. Solid-state deposition processes of different materials for printing 3D parts, coating, joining or repair are included as examples. Subtractive processing steps, such as machining, drilling, surface grooving, surface activation and others are discussed as well. In addition, other processes performed by other means are mentioned in making the final parts.

A heat exchanger is provided with a unitary, single-piece structure that can be formed via 3D printing, for example. The heat exchanger includes a main body a plurality of plates stacked and integrally formed with the body. First fluid channels are defined by gaps in the material of the main body, and second fluid channels are defined by gaps in the material of the main body and are stacked with the first fluid channels in alternating fashion, separated by the plates. Each of the first fluid channels are fluidly coupled to an inlet manifold and an outlet manifold. At least one of the manifolds is provided with surface features that improve heat exchange within the manifold. The surface features may be, for example, projections such as fins that increase surface area contact between the fluid in the manifold and the interior wall of the manifold.

Disclosed are a water heating device, and a method for manufacturing a smoke tube for a water heating device. The water heating device includes a body having an interior space that accommodates water, a combustion chamber provided in the interior space of the body and that provides a space for a combustion reaction, a smoke tube connected to the combustion chamber, that guides a combustion gas generated during the combustion reaction from the combustion chamber to an outside of the body, and wound in a spiral shape in at least a partial section, and a turbulator provided in at least a partial section of an interior of the smoke tube to make the combustion gas flowing in the interior of the smoke tube turbulent, and wound in a spiral shape to correspond to the spiral shape of the smoke tube.

A heat exchanger manifold configured to receive or discharge a first fluid includes a primary fluid channel and a plurality of secondary fluid channels. The primary fluid channel includes a fluid port and a first branched region distal to the fluid port. The plurality of secondary fluid channels are fluidly connected to the primary fluid channel at the first branched region. Each of the plurality of secondary fluid channels includes a first end and a second end opposite the first end. Each of the plurality of secondary fluid channels extends radially from the first branched region at the first end and has an equal length from a center of the first branched region to the second end.

A liquid cooling device includes a thermally conductive base, a cover, and a metallic partition. The thermally conductive base has a fluid chamber and a plurality of fins. The fins are located in the fluid chamber and protrudes from an inner surface of the thermally conductive base facing the fluid chamber. Every two of the fins located adjacent to each other define a channel therebetween. Distal ends of at least part of the fins located away from the inner surface together form a covering structure partially coving the channels. The metallic partition is located between and welded to the covering structure and the cover.

A thermal management system includes a plurality of thermal management assemblies. Each of the thermal management assemblies has a monolithic foil structure having a body with an external surface and a differently shaped and opposing internal surface. The external surface forms an outer profile and the internal surface forming an internal conduit with the outer profile and the internal conduit having different shapes. The monolithic foil structure is configured to physically isolate a first fluid flowing along the external surface from a second fluid flowing in the internal conduit. The body is configured to transfer thermal energy between the first fluid flowing along the external surface and the second fluid flowing in the internal conduit.

A heat shielding apparatus capable of dynamically responding to incident heat flux of changing ratio of thermal radiation and convective heat, wherein the dynamic response comprises thermal conduction of the incident heat to a region of lower ambient temperature, and substantive reflection of the incident thermal radiation.