A heat exchanger for an internal combustion engine may include a base tube and a flange extending at least partially around the base tube. The flange may be formed as a forged piece.

A heat exchanger arrangement (2) comprises at least one heat exchanger (4) including at least one substantially horizontally oriented manifold (6a, 6b) forming an upper side of the at least one heat exchanger (4), the at least one manifold (6a, 6b) having lateral end portions (8); and a support structure (10) including a main portion comprising, at least partially, a metallic material, and manifold support portions (14) associated to respective lateral end portions (8) of the at least one manifold (6a, 6b). The manifold support portions (14) are made at least partially from a non-metallic material and configured to receive the lateral end portions (8) of the at least one manifold (6a, 6b) for preventing the at least one manifold (6a, 6b) from contacting any metallic portions of the support structure (10).

A heat exchanger may include a tubular housing, a flange ring, two bases, and heat exchanger tubes that run through the housing and are each held in the bases at a longitudinal end side. A first flow channel may be formed in the heat exchanger tubes, and a second flow channel may be formed between the heat exchanger tubes and the housing. The housing may be formed from two one-piece and pot-shaped housing parts. Each housing part may have a housing section, a flange ring section, and a base. The two housing parts may be connectable to one another via the two flange ring sections.

The invention relates to a header tank (5) for a mechanically assembled heat exchanger, notably for a motor vehicle, said exchanger (1) comprising a mechanically assembled heat-exchange core bundle (3) and comprising at least one row of tubes (31) with two end tubes (31) one at each end of said at least one row, the tubes (31) respectively comprising an end (311) intended to open into an interior volume of the header tank (5). According to the invention, the header tank (5) comprises at least one end stop (55) configured to be positioned facing an internal surface of the end (311) of an associated end tube (31) and to collaborate with said internal surface in such a way as to prevent said tube (31) from moving in the direction of the interior volume of the header tank (5).

A heat exchanger includes a plurality of members made of aluminum or aluminum alloy, and a bundling component. The bundling component includes a main body portion having an anchoring portion, and a band portion extending from the main body portion and having a section on an opposite side of a main body portion side anchored in the anchoring portion. The bundling component is made of aluminum or aluminum alloy. At least part of the bundling component and at least part of the plurality of members are secured to each other with a brazing material interposed between the parts.

A self-healing metal structure is provided for transferring heat between an electronics component and a substrate. The self-healing metal structure includes a base metal structural component. A phase change material is provided adjacent at least a portion of the base metal structural component. A protective component at least partially encapsulates the phase change material. Upon the presence of a spatial defect in the base metal structural component, the phase change material reacts with the base structural component to form an intermetallic compound to at least partially occupy the spatial defect. The phase change material at least partially encapsulated with the protective component may be disposed within the base metal structural component as a plurality of separate capsules incorporated therein, or the phase change material at least partially surrounds the base metal structural component.

Provided is a heat exchanger automatic assembly apparatus including: a fin distribution unit distributing fins; a fin transfer unit including two or more fin trays and a driving means connected to the fin trays, respectively, to selectively transfer the fin trays to a predetermined position; and a fin discharge unit discharging the fins stored in the fin trays of the fin transfer unit to the predetermined position. The fins may be continuously supplied to the fin trays without stopping the supply of the fins to the fin trays and the plurality of fins may be discharged at one time to allow the fins to be interposed between the tubes arranged to be spaced apart from each other, thereby reducing a supply time of the fin to improve productivity, and reducing discarded fins to reduce the manufacturing cost.

A self-healing metal structure is provided for transferring heat between an electronics component and a substrate. The self-healing metal structure includes a base metal structural component. A phase change material is provided adjacent at least a portion of the base metal structural component. A protective component at least partially encapsulates the phase change material. Upon the presence of a spatial defect in the base metal structural component, the phase change material reacts with the base structural component to form an intermetallic compound to at least partially occupy the spatial defect. The phase change material at least partially encapsulated with the protective component may be disposed within the base metal structural component as a plurality of separate capsules incorporated therein, or the phase change material at least partially surrounds the base metal structural component.

A microchannel heat exchanger (MCHX) includes an air-passage layer including a plurality of air-passage microchannels, a working fluid layer including a plurality of working fluid microchannels, and a sealing layer coupled to the working fluid layer to provide a working/sealing layer set. The working/sealing layer set includes an arrangement of raised pedestals. The raised pedestals may extend from the working fluid layer to the sealing layer and contact the sealing layer.

Thermal energy management kits are described herein. A thermal energy management kit described herein includes one or more thermal storage cells. Individual thermal storage cells have a container. The container may be formed from a thermally conductive material and has an interior volume. The thermal storage cell further includes a phase change material disposed within the interior volume of the container. Thermal energy management kits described herein may optionally further include one or more mounting structures.