A multi-pulse propulsion system includes at least one pulse chamber containing at least one propellant for igniting during at least one pulse of the multi-pulse propulsion system, at least one additional pulse chamber containing at least one additional propellant for igniting during at least one additional pulse of the multi-pulse propulsion system, and at least one passive fuzing system configured to initiate the at least one additional pulse. The at least one passive fuzing system includes a sensor and an igniter. The sensor is configured to sense an environmental condition and/or a ballistic condition. The igniter is configured to provide a stimulus that causes ignition of the at least one additional propellant in response to the sensor sensing that the environmental condition and/or the ballistic condition has reached or exceeded one or more threshold values.

Provided are an igniter-integrated thrust chamber for a rocket engine using a cryogenic fuel and liquid oxygen and a rocket including the thrust chamber. The thrust chamber includes a combustion chamber and a mixing head assembly, which is disposed at one side of the combustion chamber and is integrated with the combustion chamber.

An extended range projectile includes an outer shell, a center projectile body axially moveable from a stowed position to a deployed position within the outer shell, and a pusher plate assembly variably locked to an aft end of the outer shell. The pusher plate assembly includes a check valve disposed at an aft end of the pusher plate assembly, the check valve being moveable from a closed position to an open position. In the open position of the check valve, the check valve is configured to permit entry of a gunfire pressure, created in a barrel of a gun from which the extended range projectile is configured to be projected, into the pusher plate assembly such that, when the extended range projectile exits the barrel, the gunfire pressure moves the center projectile body from the stowed position to the deployed position and propels the extended range projectile.

An extended range projectile includes an outer shell, a center projectile body axially moveable from a stowed position to a deployed position within the outer shell, and a pusher plate assembly variably locked to an aft end of the outer shell. The pusher plate assembly includes a check valve disposed at an aft end of the pusher plate assembly, the check valve being moveable from a closed position to an open position. In the open position of the check valve, the check valve is configured to permit entry of a gunfire pressure, created in a barrel of a gun from which the extended range projectile is configured to be projected, into the pusher plate assembly such that, when the extended range projectile exits the barrel, the gunfire pressure moves the center projectile body from the stowed position to the deployed position and propels the extended range projectile.

A rocket motor for a gun-fired projectile is configured stiffen the burnable propellant in the rocket motor during burning and/or protect the rocket motor from the pressure that occurs during firing of the projectile from the gun. The rocket motor may include a rigid structure that is integrated into the burnable propellant grain to stabilize the burnable propellant grain during burning of the burnable propellant grain. The rigid structure has a matrix or truss-like shape that extends into the depth of the burnable propellant grain. The rocket motor may include a baffled end cap that covers a nozzle of the rocket motor. The end cap defines a baffled path through the end cap to dampen gas flow into the nozzle and prevent particles of the gun propellant from entering the rocket motor. A rocket motor may implement the rigid structure or the baffled end cap, or both structures.

The present invention provides a method of making a metal injection molded ammunition cartridge comprising the steps of: providing an ammunition cartridge mold comprising a bottom portion having a primer recess extending into the bottom portion adapted to receive a primer, a flash hole positioned in the primer recess through the bottom surface; side walls extending from the bottom portion to a nose end aperture, wherein a propellant chamber is formed between the nose end aperture and the bottom surface; injecting a metal composition into the ammunition cartridge mold to form a metal injection molded ammunition cartridge; and removing the metal injection molded ammunition cartridge from the ammunition cartridge mold.

A radar-absorbing material projectile system including a projectile with an outer layer of radar-absorbing material (RAM). A carrier or armature is disposed around the projectile, protecting the layer of RAM during the firing sequence. In some embodiments the carrier is a discarding carrier which falls away after firing, rendering the projectile low-observable with regard to radar detection due to the layer of RAM.

An extended range projectile includes an outer shell, a center projectile body axially moveable from a stowed position to a deployed position within the outer shell, and a pusher plate assembly variably locked to an aft end of the outer shell. The pusher plate assembly includes a check valve disposed at an aft end of the pusher plate assembly, the check valve being moveable from a closed position to an open position. In the open position of the check valve, the check valve is configured to permit entry of a gunfire pressure, created in a barrel of a gun from which the extended range projectile is configured to be projected, into the pusher plate assembly such that, when the extended range projectile exits the barrel, the gunfire pressure moves the center projectile body from the stowed position to the deployed position and propels the extended range projectile.

An extended range projectile includes an outer shell, a center projectile body axially moveable from a stowed position to a deployed position within the outer shell, and a pusher plate assembly variably locked to an aft end of the outer shell. The pusher plate assembly includes a check valve disposed at an aft end of the pusher plate assembly, the check valve being moveable from a closed position to an open position. In the open position of the check valve, the check valve is configured to permit entry of a gunfire pressure, created in a barrel of a gun from which the extended range projectile is configured to be projected, into the pusher plate assembly such that, when the extended range projectile exits the barrel, the gunfire pressure moves the center projectile body from the stowed position to the deployed position and propels the extended range projectile.

The present invention provides a method of making a metal injection molded ammunition cartridge comprising the steps of: providing an ammunition cartridge mold comprising a bottom portion having a primer recess extending into the bottom portion adapted to receive a primer, a flash hole positioned in the primer recess through the bottom surface; side walls extending from the bottom portion to a nose end aperture, wherein a propellant chamber is formed between the nose end aperture and the bottom surface; injecting a metal composition into the ammunition cartridge mold to form a metal injection molded ammunition cartridge; and removing the metal injection molded ammunition cartridge from the ammunition cartridge mold.