Disclosed is a projectile comprising: (1) a metal core, such as a copper alloy core, including a base and a tip, where the base and the tip are separated by a core length along a z-axis running longitudinally through a center of the metal core; and (2) a jacket circumferentially attached to the metal core, the jacket surrounding at least fifty percent of the core length of the metal core, where the jacket includes: a polymer and a first jacket radial thickness along at least a section of an interquartile portion of the core length of greater than 0.03 inches.

The invention relates to a method for producing cases, in which a case sleeve is formed from thin sheets, forming at least one element over an insert, a form or a cavity reproducing the conicity, the shoulder and the mouth that are characteristic of the case. The invention also relates to a product produced by the method, such as an ammunition case.

A method of forming a projectile for use in a firearm ammunition cartridge, the method including mixing a first material and a second material having different densities to produce a core mixture, disposing the core mixture in a die, heating the core mixture to the melting point, removing the core mixture from the die, quenching the core mixture, and plating the core mixture with a jacket material.

A method of forming a projectile for use in a firearm ammunition cartridge, the method including mixing a first material and a second material having different densities to produce a core mixture, disposing the core mixture in a die, heating the core mixture to the melting point, removing the core mixture from the die, quenching the core mixture, and plating the core mixture with a jacket material.

Intermediate for the production of a projectile in particular a deformable bullet, consisting of a ductile blank, which is cold-formed into the intermediate by means of pressing, a cylindrical solid base end section and a press end section with a central press recess incorporated by means of pressing and a wall limiting the press recess to form an ogival shaped tip, wherein the wall is formed with at least two slots extending in the axial direction of the intermediate, which separate at least two prongs in the circumferential direction of the intermediate, wherein the at least two slots extend by more than 10% of an axial total longitudinal extension of the intermediate from the wall end towards the base end section.

A powder compaction device is disclosed. The device has a drive motor operable connected to a compaction rod that moves through a loading platform to a cartridge holding platform. A powder loading station is positioned below the loading platform and above the cartridge holding platform. The compaction rod moves through the powder loading station, which loads a predetermined volume of propellant powder into one or more reliefs defined in the compaction rod. The cartridge holding platform has a removable cartridge fixture designed to receive an ammunition cartridge to be loaded and compacted with propellant powder. The propellant powder is released into the cartridge fixture from the reliefs as the compaction rod passes a funnel defined at an upper end of the fixture. After releasing the powder, the compaction rod continues into an interior chamber of the fixture to compact the powder contained therein.

Herein described is a small caliber ammunition production loading machine with a novel measuring location and device. The machine will load one cartridge at a time and is referred to as a ‘single-out” machine (see FIG. 1). The machine will be similar in nature to existing loading machines with the following key novel aspects: a) The cartridge overall length (OAL) will be measured both as an overall dimension which is industry standard and also at a key datum location on a bullet's ogive. Measuring to a repeatable datum point on the bullet's ogive gives a more accurate representation of the cartridge's ballistic ability.

Disclosed is a cartridge case for various caliber ammunition that consists essentially of a powdered metal and/or powdered metal alloy that is formed into the cartridge case through an injection mold processing. Also disclosed is a method for forming a cartridge case, which may include use of Metal Injection Molding (“MIM”) processes to produce the cartridge case which retains a primer, propellant, and/or a bullet. The method can include metal injection molding an initial part, and also at least one of tapering and trimming the initial part to form the finished cartridge case. Further embodiments can include the use of Finite Element Method (FEM) analysis to develop an optimized MIM design.

Disclosed is a cartridge case for various caliber ammunition that consists essentially of a powdered metal and/or powdered metal alloy that is formed into the cartridge case through an injection mold processing. Also disclosed is a method for forming a cartridge case, which may include use of Metal Injection Molding (“MIM”) processes to produce the cartridge case which retains a primer, propellant, and/or a bullet. The method can include metal injection molding an initial part, and also at least one of tapering and trimming the initial part to form the finished cartridge case. Further embodiments can include the use of Finite Element Method (FEM) analysis to develop an optimized MIM design.

A headstamp marking method has the steps of fabricating a plurality of inventory cases, each of them being identical with a round surface, a bare metal head, and a body, and the cases being suitable for different caliber cartridges. The method then has trimming or necking the cases, selecting cases for manufacturing into cartridges, and inscribing, via a laser inscription device, the cases upon their heads. The laser inscription identifies at least the caliber of the cartridge and the number of the cases for manufacturing. The laser inscription device, while removing material of the head along its path, attains insufficient heat and thus avoids compromising the structure of the cartridges and igniting them. The laser inscription device aims and focuses its laser upon a common plane of a head while exhausting its heat through the material ejected from the head.