ADVANCED AUTOMATED FABRICATION SYSTEM AND METHODS FOR THERMAL AND MECHANICAL COMPONENTS UTILIZING QUADRATIC OR SQUARED HYBRID DIRECT LASER SINTERING, DIRECT METAL LASER SINTERING, CNC, THERMAL SPRAYING, DIRECT METAL DEPOSITION AND FRICTIONAL STIR WELDING. CROSS-REFERENCE TO RELATED APPLICATIONS

A feedwater sparger repair assembly includes a cover plate having a partial cylindrical shape and having a nozzle opening and a pair of bolt openings extending through the cover plate. A nozzle is attached to the cover plate and surrounds the nozzle opening. A pair of T-bolts extend through a respective one of the pair of bolt openings and each include a shank having a threaded portion extending from an exterior side of the cover plate and a partial cylindrical head portion disposed at an end of the shank on an interior side of the cover plate. A pair of nuts are engaged with the threaded portion of the pair of T-bolts. The feedwater sparger repair assembly is adapted to be mounted to an opening that is cut into a core spray pipe in order to repair/replace a sparger that becomes cracked.

Pre-ceramic particle solutions can prepared by a Coordinated-PDC process, a Direct-PDC process or a Coordinated-Direct-PDC process. The pre-ceramic particle solution includes a polymer selected from the group consisting of (i) an organic polymer including a metal or metalloid cation, (ii) a first organometallic polymer and (iii) a second organometallic polymer including a metal or metalloid cation different from a metal in the second organometallic polymer, a plurality of particles selected from the group consisting of (a) a ceramic fuel particle and (b) a moderator particle, a dispersant, and a polymerization initiator. The pre-ceramic particle solution can be supplied to an additive manufacturing process, such as digital light projection, and made into a structure (which is pre-ceramic particle green body) that can then be debinded to form a polymer-derived ceramic sintered body. In some embodiments, the polymer-derived ceramic sintered body is a component or structure for fission reactors.

A nuclear reactor is configured with an intermediate coolant loop for transferring thermal energy from the reactor core for a useful purpose. The intermediate coolant loop includes a bypass flowpath with an air heat exchanger for dumping reactor heat during startup and/or shutdown. A fluidic diode along the bypass flowpath asymmetrically restricts flow across the bypass flowpath, inhibiting flow in a first flow direction during a full power operating condition and allowing a relatively uninhibited flow in a second direction during a startup and/or shut down low power operating condition.

A nuclear reactor is configured with an intermediate coolant loop for transferring thermal energy from the reactor core for a useful purpose. The intermediate coolant loop includes a bypass flowpath with an air heat exchanger for dumping reactor heat during startup and/or shutdown. A fluidic diode along the bypass flowpath asymmetrically restricts flow across the bypass flowpath, inhibiting flow in a first flow direction during a full power operating condition and allowing a relatively uninhibited flow in a second direction during a startup and/or shut down low power operating condition.

A modular space reactor includes a plurality of sections, each section containing a component of an assembled reactor. Each section contains contents configured to be unable to sustain a fission chain reaction as an individual section and is configured to be separately launched into space from each other section. The sections are configured for assembly in space to form the assembled reactor configured for sustaining an active fission chain reaction only when all of the sections are assembled together. In embodiments, contents of a section include at least one of fissile fuel, reactivity control devices, neutron reflectors, neutron moderators, radiation shielding mechanisms, cooling systems, power conversion systems. In embodiments, the sections are further configured for disassembly in space for being separable for at least one of refueling, decommissioning, and disposal of the system so disassembled. In embodiments, the modular space reactor is configured to sustain radioactive chain reactions when assembled.

A modular space reactor includes a plurality of sections, each section containing a component of an assembled reactor. Each section contains contents configured to be unable to sustain a fission chain reaction as an individual section and is configured to be separately launched into space from each other section. The sections are configured for assembly in space to form the assembled reactor configured for sustaining an active fission chain reaction only when all of the sections are assembled together. In embodiments, contents of a section include at least one of fissile fuel, reactivity control devices, neutron reflectors, neutron moderators, radiation shielding mechanisms, cooling systems, power conversion systems. In embodiments, the sections are further configured for disassembly in space for being separable for at least one of refueling, decommissioning, and disposal of the system so disassembled. In embodiments, the modular space reactor is configured to sustain radioactive chain reactions when assembled.

A system is described that includes a sputter target and a magnetic element array including multiple sets of magnets arranged to have a Hall-Effect region that extends along a length of the sputter target. The elongated sputtering electrode material tube is interposed between the magnetic array and an object to be deposited with a sputtered material from the sputter target. During a direct current high-power impulse magnetron sputtering operation, the system performs a depositing on a surface of the object by generating and controlling an ion and neutral particle flux by: providing a vacuum apparatus containing a sputter target holder electrode; first generating a high-power pulsed plasma magnetron discharge with a high-current negative direct current (DC) pulse to the sputter a target holder electrode; and second generating a configurable positive voltage kick pulse to the sputter target holder electrode after terminating the negative DC pulse.

Apparatus for moving one or more processing devices relative to an object to be processed, comprising: first and second mounting units configured to be secured in a fixed position relative to the object to be processed and between which one or more tension members are mounted under tension; one or more carriages respectively connected to the one or more tension members, each of the carriages configured to accommodate a respective processing device; and a drive unit configured to move the one or more tension members so as to move the one or more carriages relative to the object.

A method for producing a magnetic material includes: selecting a mixture of isotopes of a chemical element having a desired magnetic characteristic; identifying an isotope in the mixture of isotopes meeting a selection criterion; removing the identified isotope from the mixture of isotopes using an isotope separation device to produce an enriched mixture of isotopes having a decreased concentration of the identified isotope; wherein the enriched mixture of isotopes is the magnetic material.