Method of fabricating structures, such as parts for use in nuclear power generation systems, are described herein. A representative method of fabricating a part for a nuclear reactor system includes additively manufacturing the part as a monolithic structure from a wire formed of an oxide dispersion strengthen (ODS) material, which includes an oxide material dispersed within a metal material. Specifically, the method can include directing a beam of thermal energy toward the wire to melt the wire, and permitting the melted wire to cool and solidify to form the part such that the oxide material remains substantially dispersed within the metal material. By maintaining the dispersion of the oxide material within the metal material, the ODS material can retain a good creep resistance, wear-resistance, corrosion resistance, and/or other ODS material property at elevated temperatures—even after fabrication.

Method of fabricating structures, such as parts for use in nuclear power generation systems, are described herein. A representative method of fabricating a part for a nuclear reactor system includes additively manufacturing the part as a monolithic structure from a wire formed of an oxide dispersion strengthen (ODS) material, which includes an oxide material dispersed within a metal material. Specifically, the method can include directing a beam of thermal energy toward the wire to melt the wire, and permitting the melted wire to cool and solidify to form the part such that the oxide material remains substantially dispersed within the metal material. By maintaining the dispersion of the oxide material within the metal material, the ODS material can retain a good creep resistance, wear-resistance, corrosion resistance, and/or other ODS material property at elevated temperatures—even after fabrication.

The power plant system includes a molten salt reactor assembly, a thermocline unit, phase change heat exchangers, and process heat systems. The thermocline unit includes an insulated tank, an initial inlet, a plurality of zone outlets, and a plurality of gradient zones corresponding to each zone outlet and being stacked in the tank. Each gradient zone has a molten salt portion at a portion temperature corresponding to the molten salt supply from the molten salt reactor being stored in the tank and stratified. The molten salt portions at higher portion temperatures generate thermal energy for process heat systems that require higher temperatures, and molten salt portions at lower portion temperatures generate thermal energy for process heat systems that require lower temperatures. The system continuously pumps the molten salt supply in controlled rates to deliver the heat exchange fluid supply to perform work in the corresponding particular process heat system.

The power plant system includes a molten salt reactor assembly, a thermocline unit, phase change heat exchangers, and process heat systems. The thermocline unit includes an insulated tank, an initial inlet, a plurality of zone outlets, and a plurality of gradient zones corresponding to each zone outlet and being stacked in the tank. Each gradient zone has a molten salt portion at a portion temperature corresponding to the molten salt supply from the molten salt reactor being stored in the tank and stratified. The molten salt portions at higher portion temperatures generate thermal energy for process heat systems that require higher temperatures, and molten salt portions at lower portion temperatures generate thermal energy for process heat systems that require lower temperatures. The system continuously pumps the molten salt supply in controlled rates to deliver the heat exchange fluid supply to perform work in the corresponding particular process heat system.

An integrated energy system includes a nuclear thermal plant situated on a nuclear site. The nuclear thermal plant produces thermal energy that is transported to a thermal energy storage system located outside the nuclear site. The thermal storage system is thermally coupled to a power generation system which is also remote to the nuclear site. By this arrangement, the nuclear thermal plant is isolated and decoupled from the power generation system. The nuclear thermal plant may supply thermal energy upwards of 800° C. or more to be stored at the thermal energy storage system until needed such as for industrial heat, power generation, or other uses. The thermal storage system is source agnostic, and one or more additional thermal energy generators, such as additional nuclear reactors, solar thermal plants, or other thermal energy generators can be coupled to a common thermal storage system and power generation system.

A system and method for heat produced at a nuclear power plant as the energy source for carbon dioxide sequestration while simultaneously producing electricity. The system includes a nuclear power plant that differs significantly from conventional designs inasmuch as its design is tightly integrated into the carbon dioxide sequestration system. The system generates electricity and sequesters carbon dioxide at the same time. Instead of simply generating electricity from the nuclear reactor and then using that electricity to run a sequestration process, the method is designed to directly provide the requisite thermal energy to the sequestration process, and simultaneously power an electrical generator. Another feature of the system design is a method of optimizing load balancing between the electrical grid and carbon dioxide sequestration.

A system and method for heat produced at a nuclear power plant as the energy source for carbon dioxide sequestration while simultaneously producing electricity. The system includes a nuclear power plant that differs significantly from conventional designs inasmuch as its design is tightly integrated into the carbon dioxide sequestration system. The system generates electricity and sequesters carbon dioxide at the same time. Instead of simply generating electricity from the nuclear reactor and then using that electricity to run a sequestration process, the method is designed to directly provide the requisite thermal energy to the sequestration process, and simultaneously power an electrical generator. Another feature of the system design is a method of optimizing load balancing between the electrical grid and carbon dioxide sequestration.

Pre-ceramic particle solutions can prepared by a Coordinated-PDC process, a Direct-PDC process or a Coordinated-Direct-PDC process. The pre-ceramic particle solution includes a polymer selected from the group consisting of (i) an organic polymer including a metal or metalloid cation, (ii) a first organometallic polymer and (iii) a second organometallic polymer including a metal or metalloid cation different from a metal in the second organometallic polymer, a plurality of particles selected from the group consisting of (a) a ceramic fuel particle and (b) a moderator particle, a dispersant, and a polymerization initiator. The pre-ceramic particle solution can be supplied to an additive manufacturing process, such as digital light projection, and made into a structure (which is pre-ceramic particle green body) that can then be debinded to form a polymer-derived ceramic sintered body. In some embodiments, the polymer-derived ceramic sintered body is a component or structure for fission reactors.

A method, system, and apparatus for the thermal storage of nuclear reactor generated energy including diverting a selected portion of energy from a portion of a nuclear reactor system to an auxiliary thermal reservoir and, responsive to a shutdown event, supplying a portion of the diverted selected portion of energy to an energy conversion system of the nuclear reactor system.

A method, system, and apparatus for the thermal storage of nuclear reactor generated energy including diverting a selected portion of energy from a portion of a nuclear reactor system to an auxiliary thermal reservoir and, responsive to a shutdown event, supplying a portion of the diverted selected portion of energy to an energy conversion system of the nuclear reactor system.