Provided are flexible hybrid interconnect circuits and methods of forming thereof. A flexible hybrid interconnect circuit comprises multiple conductive layers, stacked and spaced apart along the thickness of the circuit. Each conductive layer comprises one or more conductive elements, one of which is operable as a high frequency (HF) signal line. Other conductive elements, in the same and other conductive layers, form an electromagnetic shield around the HF signal line. Some conductive elements in the same circuit are used for electrical power transmission. All conductive elements are supported by one or more inner dielectric layers and enclosed by outer dielectric layers. The overall stack is thin and flexible and may be conformally attached to a non-planar surface. Each conductive layer may be formed by patterning the same metallic sheet. Multiple pattern sheets are laminated together with inner and outer dielectric layers to form a flexible hybrid interconnect circuit.

Provided are flexible hybrid interconnect circuits and methods of forming thereof. A flexible hybrid interconnect circuit comprises multiple conductive layers, stacked and spaced apart along the thickness of the circuit. Each conductive layer comprises one or more conductive elements, one of which is operable as a high frequency (HF) signal line. Other conductive elements, in the same and other conductive layers, form an electromagnetic shield around the HF signal line. Some conductive elements in the same circuit are used for electrical power transmission. All conductive elements are supported by one or more inner dielectric layers and enclosed by outer dielectric layers. The overall stack is thin and flexible and may be conformally attached to a non-planar surface. Each conductive layer may be formed by patterning the same metallic sheet. Multiple pattern sheets are laminated together with inner and outer dielectric layers to form a flexible hybrid interconnect circuit.

Electrical cables and optical waveguides are disclosed as including an electrically insulative foam. The electrically insulative foam can coat at least one electrical conductor of the electrical cable. The electrically insulative foam can coat the optical fiber of the waveguide. The electrically insulative foam can also define a waveguide.

The flat cable 10 has at one end or both ends a connector section 11 on which a connector conductor 15 electrically connectable to a ground layer of an electronic circuit board is formed. Signal conductors 12, 13 are covered by a protective shield layer 20 having a metal layer on the inside and an insulating plastic layer on the outside. The metal layer of the protective shield layer is electrically connected to the connector conductor 15 of the connector section, and a portion 17a of the metal layer of the protective shield layer is exposed to the outside of the protective shield layer 20 and functions as a ground layer.

The flat cable 10 has at one end or both ends a connector section 11 on which a connector conductor 15 electrically connectable to a ground layer of an electronic circuit board is formed. Signal conductors 12, 13 are covered by a protective shield layer 20 having a metal layer on the inside and an insulating plastic layer on the outside. The metal layer of the protective shield layer is electrically connected to the connector conductor 15 of the connector section, and a portion 17a of the metal layer of the protective shield layer is exposed to the outside of the protective shield layer 20 and functions as a ground layer.

Disclosed is a data cable connector for a field device of process automation, wherein the data cable connector has a field device part and a data cable part. The field device part includes one or more magnetically activated switches. The data cable part includes a magnet. The field device is configured to determine from the states of the magnetically activated switches whether the data cable part is connected with the field device part, and if so, in what orientation. Based on the states of the magnetically activated switches, the field device may enable and disable communication circuits within the field device including any PHY circuits and modems.

Disclosed is a data cable connector for a field device of process automation, wherein the data cable connector has a field device part and a data cable part. The field device part includes one or more magnetically activated switches. The data cable part includes a magnet. The field device is configured to determine from the states of the magnetically activated switches whether the data cable part is connected with the field device part, and if so, in what orientation. Based on the states of the magnetically activated switches, the field device may enable and disable communication circuits within the field device including any PHY circuits and modems.

A shielded electrical cable includes conductor sets extending along a length of the cable and spaced apart from each other along a width of the cable. First and second shielding films are disposed on opposite sides of the cable and include cover portions and pinched portions arranged such that, in transverse cross section, the cover portions of the films in combination substantially surround each conductor set. An adhesive layer bonds the shielding films together in the pinched portions of the cable. A transverse bending of the cable at a cable location of no more than 180 degrees over an inner radius of at most 2 mm causes a cable impedance of the selected insulated conductor proximate the cable location to vary by no more than 2 percent from an initial cable impedance measured at the cable location in an unbent configuration.

A shielded electrical cable includes conductor sets extending along a length of the cable and spaced apart from each other along a width of the cable. First and second shielding films are disposed on opposite sides of the cable and include cover portions and pinched portions arranged such that, in transverse cross section, the cover portions of the films in combination substantially surround each conductor set. An adhesive layer bonds the shielding films together in the pinched portions of the cable. A transverse bending of the cable at a cable location of no more than 180 degrees over an inner radius of at most 2 mm causes a cable impedance of the selected insulated conductor proximate the cable location to vary by no more than 2 percent from an initial cable impedance measured at the cable location in an unbent configuration.

A hybrid electro-optic (EO) wireline cable includes optical fibers strategically placed within to allow acoustic sensing methods as well as provide power and electrical telemetry. The hybrid EO wireline cable contains optical fibers in the interstices among symmetrically arranged electrical wire bundles to allow a hybrid EO cable to be concurrently used for electrical telemetry and optical fiber sensing without interference in a wellbore environment. This hybrid EO cable maintains electric and magnetic field symmetry which allows an optimal electrical signaling rate through orthogonal propagation modes. By placing optical fibers symmetrically inside the interstitial spaces between electrical wire bundles, the cable maintains its optimal signaling rate and avoids the mechanical and electrical limitations that would be introduced when combining electrical wires and optical fibers in a wireline cable.