The present invention relates to systems and methods of developing and tracking delivery and patient progression through an orthodontic treatment plan. One method includes identifying deviations from an orthodontic treatment plan, including receiving a digital representation of an actual arrangement of a patient's teeth after an orthodontic treatment plan has begun for the patient and prior to completion of the orthodontic treatment plan. The method further includes comparing the actual arrangement to a pre-determined planned arrangement to determine if the actual arrangement substantially deviates from the planned arrangement, the comparing comprising matching teeth from a previously segmented model to a surface of an unsegmented representation of the actual arrangement; and calculating one or more positional differences between the actual and planned arrangements of at least some of the corresponding teeth.

Method and system for establishing an initial position of a tooth, determining a target position of the tooth in a treatment plan, calculating a movement vector associated with the tooth movement from the initial position to the target position, determining a plurality of components corresponding to the movement vector, and determining a corresponding one or more positions of a respective one or more attachment devices relative to a surface plane of the tooth such that the one or more attachment devices engages with a dental appliance are provided.

Method and system for establishing an initial position of a tooth, determining a target position of the tooth in a treatment plan, calculating a movement vector associated with the tooth movement from the initial position to the target position, determining a plurality of components corresponding to the movement vector, and determining a corresponding one or more positions of a respective one or more attachment devices relative to a surface plane of the tooth such that the one or more attachment devices engages with a dental appliance are provided.

A computer-implemented method for generating a virtual depiction of an orthodontic treatment of a patient is disclosed herein. The computer-implemented method may involve gathering a three-dimensional (3D) model modeling the patient's dentition at a specific treatment stage of an orthodontic treatment plan. An image of the patient's face and dentition may be gathered. A first set of reference points modeled on the 3D model of the patient's dentition and a second set of reference points represented on the dentition of the image of the patient may be received. The image of the patient's dentition may be projected into a 3D space to create a projected 3D model of the image of the patient's dentition. Based on a comparison of the first reference points and projections of the second set of reference points, a plurality of modified images of the patient may be constructed to depict progressive stages of a treatment plan.

Systems, methods, and devices for improved orthodontic treatment of a patient's teeth are provided herein. A method may include determining a movement path to move one or more teeth from an initial arrangement to a target arrangement, determining an appliance geometry for an orthodontic appliance comprising a shell and one or more integrally formed components, wherein the shell comprises a plurality of teeth receiving cavities shaped to move the one or more teeth from the initial arrangement to the target arrangement, and generating instructions for direct fabrication of the orthodontic appliance, wherein the instructions are configured to cause direct fabrication of the shell using a first material and direct fabrication of the one or more integrally formed components using a second, different material.

Embodiments relate to an aligner breakage solution that tests probability of aligner breakage at weak points. A method includes gathering a digital model representing an aligner for a dental arch of a patient, receiving material property information for a material to be used to manufacture the aligner, and analyzing one or more regions of the aligner. Analyzing a region of the aligner comprises simulating application of a load around the region, determining at least one of a stress, a strain or a strain energy density at the region, evaluating a strength of the aligner at the region, and determining whether the region satisfies a damage criterion based on the strength of the aligner at the region.

Systems and methods for rapidly and reliably determining an arch with of a patient's dental arch. A patient's dentition may be scanned and/or segmented. Arch width may be determined between points of intersection on the occlusal surface and a long axis of each tooth between one or more of: canine, first bicuspid, first primary molar, second bicuspid, second primary molar, and permanent first molar. Arch widths of different modified versions of the patient's dentition may be dynamically compared the patient's starting dentition, or to each other, and may be dynamically updated as the user modifies or switches between one or more 3D models of the patient's dentition.

A dental treatment device configured to treat a plurality of teeth in an oral cavity of a human patient. The device includes a strip adapted to engage the plurality of teeth in the oral cavity, an adhesive layer disposed on a first side of the strip between a top edge and a bottom edge, and a bleaching agent disposed on the first side of the strip between the top edge and the bottom edge. The bleaching agent is configured to bleach the plurality of teeth when the adhesive layer is adhered to the plurality of teeth for the pre-determined period of time. The bottom edge is defined by a plurality of scallops sized to substantially match the plurality of teeth, such that the plurality of scallops are configured to minimize contact between the bleaching agent and gum tissue adjacent the plurality of teeth in the oral cavity.

A dental treatment device configured to treat a plurality of teeth in an oral cavity of a human patient. The device includes a strip adapted to engage the plurality of teeth in the oral cavity, an adhesive layer disposed on a first side of the strip between a top edge and a bottom edge, and a bleaching agent disposed on the first side of the strip between the top edge and the bottom edge. The bleaching agent is configured to bleach the plurality of teeth when the adhesive layer is adhered to the plurality of teeth for the pre-determined period of time. The bottom edge is defined by a plurality of scallops sized to substantially match the plurality of teeth, such that the plurality of scallops are configured to minimize contact between the bleaching agent and gum tissue adjacent the plurality of teeth in the oral cavity.

An off-the-shelf oral splint that is operatively secured to the maxilla and mandible to assist in reduction and provide maintenance of reduction of maxillary and mandibular fractures in the edentulous or partially edentulous patient. The oral splint is fabricated into a plurality of standardized sizes. These sizes are determined by imaging a population of jaws, measuring dimensions thereof, manipulating (e.g., calculating the mean) these dimensions, and generating a size that is representative of a subset of that population. This can be done for all sizes that would represent individuals in that population. The splint itself is fabricated virtually by creating “U-shapes”, splitting them horizontally into halves, creating an evacuation channel, and generating a coupling mechanism to hold the halves together. The splint can then be printed or otherwise manufactured.