Arc Fault Circuit Interrupter (AFCI), Ground Fault Circuit Interrupter (GFCI) or AF/GF circuit breakers which may optionally have relatively small or compact bodies that have shaped neutral busbars and/or load terminals with an arm that extends through a window of a current transformer in a circuit breaker housing. The neutral busbar and/or load terminal can have a rigid or semi-rigid shaped body with a first segment that extends through the window of the current transformer and a second segment that extends behind the first segment about a printed circuit board. A plug-on, pigtail or bolt-on neutral can engage an electrical pad of the neutral busbar.

Arc Fault Circuit Interrupter (AFCI), Ground Fault Circuit Interrupter (GFCI) or AF/GF circuit breakers which may optionally have relatively small or compact bodies that have shaped neutral busbars and/or load terminals with an arm that extends through a window of a current transformer in a circuit breaker housing. The neutral busbar and/or load terminal can have a rigid or semi-rigid shaped body with a first segment that extends through the window of the current transformer and a second segment that extends behind the first segment about a printed circuit board. A plug-on, pigtail or bolt-on neutral can engage an electrical pad of the neutral busbar.

A process of manufacturing a heat resistant and low carbon plate for a circuit breaker includes preparing a heat resistant and low carbon plate for a circuit breaker; coating the heat resistant and low carbon plate with organic material; coating the organic material with inorganic material; and heating and drying the heat resistant and low carbon plate. The process continuously grips each of heat resistant and low carbon plates conveyed on a conveyor with a coat application device being used for the coating steps. A circuit breaker having the heat resistant and low carbon plate is also provided.

A process of manufacturing a heat resistant and low carbon plate for a circuit breaker includes preparing a heat resistant and low carbon plate for a circuit breaker; coating the heat resistant and low carbon plate with organic material; coating the organic material with inorganic material; and heating and drying the heat resistant and low carbon plate. The process continuously grips each of heat resistant and low carbon plates conveyed on a conveyor with a coat application device being used for the coating steps. A circuit breaker having the heat resistant and low carbon plate is also provided.

A flexible and non-magnetic fuse that can be used in a MRI. The fuse is made up of a substrate and a first layer located upon the substrate. The first layer including a first electrical conductor material suspended within a first base material. Upon the first layer is located a second layer. This second is made up of a material that is suspended within a second base material. The second layer has a solid to liquid phase transition temperature lower than a solid to liquid phase transition temperature of a material of the first layer and the second base material intermixes with the first base material at the transition temperature the second layer.

An overcurrent protection device according to an embodiment of the present disclosure may include a first electrode disposed substantially parallel to a second electrode. A material may be disposed between the first electrode and the second electrode. A plurality of conductive material nodules may be disposed in the material between the first electrode and the second electrode, including a first conductive material nodule at least partially contacting an inner surface of the first electrode and a second conductive material nodule at least partially contacting an inner surface of the second electrode and the first conductive material nodule. In response to an overcurrent condition the material may be configured to expand, such that the contact between the first electrode, the first conductive material nodule, the second conductive material nodule, and the second electrode is at least partially interrupted.

An overcurrent protection device according to an embodiment of the present disclosure may include a first electrode disposed substantially parallel to a second electrode. A material may be disposed between the first electrode and the second electrode. A plurality of conductive material nodules may be disposed in the material between the first electrode and the second electrode, including a first conductive material nodule at least partially contacting an inner surface of the first electrode and a second conductive material nodule at least partially contacting an inner surface of the second electrode and the first conductive material nodule. In response to an overcurrent condition the material may be configured to expand, such that the contact between the first electrode, the first conductive material nodule, the second conductive material nodule, and the second electrode is at least partially interrupted.

An overcurrent protection device according to an embodiment of the present disclosure may include a first electrode disposed substantially parallel to a second electrode. A material may be disposed between the first electrode and the second electrode. A plurality of conductive material nodules may be disposed in the material between the first electrode and the second electrode, including a first conductive material nodule at least partially contacting an inner surface of the first electrode and a second conductive material nodule at least partially contacting an inner surface of the second electrode and the first conductive material nodule. In response to an overcurrent condition the material may be configured to expand, such that the contact between the first electrode, the first conductive material nodule, the second conductive material nodule, and the second electrode is at least partially interrupted.

An overcurrent protection device according to an embodiment of the present disclosure may include a first electrode disposed substantially parallel to a second electrode. A material may be disposed between the first electrode and the second electrode. A plurality of conductive material nodules may be disposed in the material between the first electrode and the second electrode, including a first conductive material nodule at least partially contacting an inner surface of the first electrode and a second conductive material nodule at least partially contacting an inner surface of the second electrode and the first conductive material nodule. In response to an overcurrent condition the material may be configured to expand, such that the contact between the first electrode, the first conductive material nodule, the second conductive material nodule, and the second electrode is at least partially interrupted.

A disc fuse including an electrically insulating substrate having a via formed therethrough extending between a first surface and a second surface of the substrate, an electrically conductive first terminal disposed on the first surface of the substrate, and an electrically conductive second terminal disposed on the second surface of the substrate, the second terminal including an outer portion having an inner edge defining a through-hole in the second terminal, the second terminal further including a fuse portion extending from the inner edge, the fuse portion comprising a fusible element terminating in a contact pad, wherein the substrate provides an electrically insulating barrier between the first terminal and the second terminal and wherein the via provides an electrical connection between the first terminal and the contact pad.