A battery pack assembly includes a plurality of battery cells and a pair of elongated connector terminal plates. Each battery cell has a terminal side and an opposite floor side. A pair of terminals extend from each of the plurality of battery cells on the terminal side. Each of the pair of elongated connector terminal plates includes an upper and a lower elongated terminal connector. The upper and lower elongated terminal connector plates of each of the pair of elongated connector terminal plates are configured to independently move between an aligned position and an engaged position such that in the engaged position the pair of elongated connector terminal plates retain the plurality of battery cells and in the aligned position the pair of elongated connector terminal plates are removed from the battery pack releasing the plurality of battery cells.

Presented are metalworking systems for forming metallic workpieces, methods for making/operating such systems, and battery packs with cell terminals bent by a two-stage plunger press. A metalworking system includes a first plunger with a plunger cavity extending through the first plunger's body, and one or more die cavities recessed into the first plunger's contact face. The die cavity includes one surface that contacts and bends a first workpiece a first angle, and another surface that contacts and bends a second workpiece a second angle. A second plunger includes one or more die cavities recessed into the second plunger's contact face. This die cavity includes one surface that contacts and bends the first workpiece a third angle, and another surface that contacts and bends the second workpiece a fourth angle. The second plunger passes through the plunger cavity such that the first and second plungers bend the metallic workpieces in tandem.

The present disclosure provides a cylinder type battery cell manufacturing apparatus which is an apparatus configured to form a crimping portion on a cap assembly coupling portion of a cylinder type battery cell, the manufacturing apparatus including: a primary crimping mold configured to apply a primary pressure so that an open upper end portion of a cylinder type metal can forms an inclination inclined to a central axis of the metal can on a vertical section in a state in which a cap assembly is coupled to the open upper portion of the cylinder type metal can; and a secondary crimping mold configured to apply a secondary pressure to the open upper end portion in which the inclination is formed so that a flat section parallel to a lower surface of the metal can is formed in the crimping portion.

A method for producing a button cell includes: providing a metal cell cup having a cell cup plane region; providing a metal cell top having a cell top plane region; providing a cylindrical electrode winding, the electrode winding being a multi-layer assembly wound in a spiral shape, the multi-layer assembly including an electrode formed from a current collector; connecting a conductor to the current collector; placing the electrode winding into the cell top; inserting the cell top into the cell cup to form a housing in which a strip-shaped portion of the conductor lies flat between (i) an end side of the electrode winding and (ii) a plane region of the cell cup plane region or the cell top plane region; and welding, after forming the housing, the strip-shaped portion of the conductor to a surface of the plane region located in the interior of the housing.

A method for producing a positive electrode sheet is provided with a positive current collecting foil made of aluminum and a battery positive active material layer containing positive active material particles made of LiNiMn based spinel and applied and dried on the current collecting foil. The positive active material layer includes a first binder made of polyacrylic acid with a molecular weight of 50,000 or less and a second binder made of polyacrylic acid with a molecular weight of 300,000 or more. The first positive electrode paste forming the positive active material layer satisfies expressions (1) to (3):
α≥1.7  (1)
β≥0.9  (2)
α+β≤3.0  (3)
where α is an additive amount of the first binder in pts. wt. and β is an additive amount of the second binder in pts. wt. when other solid content is 100 pts. wt.

A method for assembling a traction battery for an electrically operated vehicle, in which at least one battery module is inserted into a battery housing in a module setting process, with the formation of an air gap between the battery module and a housing base of the battery housing, which is filled with a highly viscous thermal paste, which builds up a viscosity force due to internal friction when it is distributed in the air gap, which acts on the housing base until the thermal paste is distributed in the air gap by the flow of material and the accompanying reduction in the viscosity force. The housing base is supported on its housing base lower side by a counter holder in order to limit a deflection of the housing base due to the viscosity force of the thermal paste.

A negative electrode for an electrochemical cell of a lithium metal battery may be manufactured by welding together a lithium metal layer and a metallic current collector layer. The lithium metal layer and the current collector layer may be arranged adjacent one another and in an at least partially lapped configuration such that faying surfaces of the layers confront one another and establish a faying interface therebetween at a weld site. A laser beam may be directed at an outer surface of the current collector layer at the weld site to melt a portion of the lithium metal layer adjacent the faying surface of the current collector layer and produce a lithium metal molten weld pool. The laser beam may be terminated to solidify the molten weld pool into a solid weld joint that physically bonds the lithium metal layer and the current collector layer together at the weld site.

A positive active material for a rechargeable lithium battery, a method for manufacturing the same, and a rechargeable lithium battery including the same are provided. A positive active material for a rechargeable lithium battery includes a compound that is capable of reversibly intercalating or deintercalating lithium, wherein the compound is formed of a core portion and a coating layer, the core portion is doped with M, and the coating layer includes Al and B, wherein M is Zr, Ti, Mg, Ca, Al, B, V, Zn, Mo, Ni, Co, Mn, or a combination thereof.

A paper-based triboelectric nanogenerator and a method of manufacturing the same are disclosed. The paper-based triboelectric nanogenerator of the present disclosure includes a sandwich structure including a first paper, conductive papers formed on the first paper and each including an electrode composed of a mesh-type conductive nanomaterial, and a second paper formed on the conductive papers; and a polymer film formed in a selective area on the second paper, wherein the number of the conductive papers formed on the first paper is two; the two conductive papers are formed so as to be spaced apart from each other in the horizontal direction; and the polymer film formed in the selective area is formed only in the upper area of one of the two conductive papers.

A conformal graphene-encapsulated battery electrode material is formed by: (1) coating a battery electrode material with a metal catalyst to form a metal catalyst-coated battery electrode material; (2) growing graphene on the metal catalyst-coated battery electrode material to form a graphene cage encapsulating the metal catalyst-coated battery electrode material; and (3) at least partially removing the metal catalyst to form a void inside the graphene cage.