The present invention is a spark gap protection capable of integrating into multiple layer semiconductor substrate packaging. The initial gap in the spark gap is solid and it can be converted into air, meaning gaseous, and the air gap is achieved by having the gap initially be filled with a solid and then running a voltage through the spark gap so that the gap explodes and the solid is replaced by an air cavity.

The present invention is a spark gap protection capable of integrating into multiple layer semiconductor substrate packaging. The initial gap in the spark gap is solid and it can be converted into air, meaning gaseous, and the air gap is achieved by having the gap initially be filled with a solid and then running a voltage through the spark gap so that the gap explodes and the solid is replaced by an air cavity.

A corona comprises a central electrode surrounded by an insulator, which is surrounded by a conductive component. The conductive component includes a shell and an intermediate part both formed of an electrically conductive material. The intermediate part is a layer of metal which brazes the insulator to the shell. An outer surface of the insulator presents a lower ledge, and the layer of metal can be applied to the insulator above the lower ledge prior to or after inserting the insulator into the shell. The conductive inner diameter is less than an insulator outer diameter directly below the lower ledge such the insulator thickness increases toward the electrode firing end. The insulator outer diameter is also typically less than the shell inner diameter so that the corona igniter can be forward-assembled.

A corona comprises a central electrode surrounded by an insulator, which is surrounded by a conductive component. The conductive component includes a shell and an intermediate part both formed of an electrically conductive material. The intermediate part is a layer of metal which brazes the insulator to the shell. An outer surface of the insulator presents a lower ledge, and the layer of metal can be applied to the insulator above the lower ledge prior to or after inserting the insulator into the shell. The conductive inner diameter is less than an insulator outer diameter directly below the lower ledge such the insulator thickness increases toward the electrode firing end. The insulator outer diameter is also typically less than the shell inner diameter so that the corona igniter can be forward-assembled.

A method of producing a spark plug comprises (a) a step of combining a metallic shell and an insulator; (b) a step of inserting a portion of the assembly on its forward end side into a pressure container; (c) a step of bringing an insulating member into contact with the outer circumferential surface of a base side portion of the insulator over the entire circumference thereof, and pressing the assembly so as to close the opening by the assembly; and (d) a step of pressurizing the interior of the pressure container and applying a predetermined voltage between the terminal electrode and the metallic shell.

An ignition plug for an internal combustion engine includes an electrode protrusion that protrudes from an electrode base material of a ground electrode toward a discharge gap. The electrode protrusion has a base part that is integrated with the electrode base material and a cover part that is joined to the base part and faces the discharge gap. The base part has an end surface facing a protrusion direction of the base part and a side peripheral surface. An outer edge of the end surface has a curved surface. The cover part is formed from a precious metal or a precious metal alloy having a lower linear expansion coefficient than that of a material for forming the base part and covers at least a part of the side peripheral surface and the end surface of the base part. While the ignition plug is attached to an internal combustion engine and the electrode protrusion is heated and then cooled, a projection is formed on an outer surface of a portion covering the side peripheral surface of the base part.

An ESD protection device includes an insulating ceramic body including a cavity, first and second discharge electrodes disposed so as to partially face each other with the cavity interposed therebetween, and a supporting electrode disposed so as to be at least partially exposed to the cavity and to be electrically connected to the first and second discharge electrodes. A void isolated from the cavity is provided in at least a portion of a boundary region between at least one of the first and second discharge electrodes, the supporting electrode, and the insulating ceramic body.

An ESD protection device includes a bare unitary body, and a first discharge electrode and a second discharge electrode that are disposed inside the bare unitary body. The first discharge electrode and the second discharge electrode are opposed to each other with a gap interposed therebetween. The bare unitary body includes a cavity in which the gap between the first discharge electrode and the second discharge electrode is located, and to which the first discharge electrode and the second discharge electrode are exposed. A first space of the cavity on a side closer to the first discharge electrode is smaller than a second space of the cavity on a side closer to the second discharge electrode.

An ESD protection device includes a bare unitary body, and a first discharge electrode and a second discharge electrode that are disposed inside the bare unitary body. The first discharge electrode and the second discharge electrode are opposed to each other with a gap interposed therebetween. The bare unitary body includes a cavity in which the gap between the first discharge electrode and the second discharge electrode is located, and to which the first discharge electrode and the second discharge electrode are exposed. A first space of the cavity on a side closer to the first discharge electrode is smaller than a second space of the cavity on a side closer to the second discharge electrode.

A spark plug is provided which includes a hollow cylindrical center electrode disposed inside a metal shell and a ground electrode joined to the metal shell. The ground electrode has an inner peripheral surface facing an outer peripheral surface of the center electrode. At least one of the outer periphery of the center electrode and the inner periphery of the ground electrode has formed therein at least one recess whose ends lies in a center-to-ground electrode facing region where the outer peripheral surface of the center electrode faces the inner peripheral surface of the ground electrode in a radial direction of the center electrode. This decreases voltage required by the spark plug to achieve discharge.