A method for manufacturing an insert-molded bus bar includes the steps of: preparing a first bus bar having a through hole and a second bus bar having a protrusion corresponding to the through hole; preparing a mold having therein a swaging member capable of swaging the protrusion; placing the first and second bus bars in the mold with the protrusion being inserted into the through hole; swaging the first and second bus bars using the swaging member of the mold to obtain connected bus bars that are the bus bars connected to each other; and injecting a molding material around the connected bus bars that are the bus bars connected to each other by swaging to perform insert molding using the mold and obtain the insert-molded bus bar.

A high voltage distribution system is provided with multiple fuses. The high voltage distribution system includes multiple laminated busbars that are electrically coupled to a battery and to the multiple fuses. Busbars are electrically coupled to the one or more fuses via electrical connections between the busbars and the fuses. The electrical connections can pass through other busbars without having an electrical coupling to the other busbars. An insulating layer may be used between the busbars to prevent overcurrent events. The configuration, size, and position of each busbar is selected based on the electrical requirements of components that are electrically coupled to the busbar and based on the prevention of overcurrent events.

A busbar system includes a plurality of bar modules arranged one behind the other and connected to each other via clamping brackets. Each bar module has a plurality of busbars. The bar module end including the recesses running in a longitudinal extension is inserted into the clamping bracket and the bar module end with the recesses running transversely to the longitudinal extension is suspended on the opposite side in the clamping bracket. Each of the busbars of the one bar module rests laterally against a busbar of the other bar module and the recesses, as viewed from the side, form a through-opening, through which a tensioning element supported on the clamping bracket runs, which presses together the sides of the busbars which rest against each other.

A busbar support system having means for preventing rotation of a threaded shaft which connects busbars to the busbar support and means to prevent compressive forces resulting for the bolted connection from causing damage to the busbar support.

A device for conducting electrical direct current, wherein the device includes at least one bus bar and at least one electrically conducting edge element that is connected to the bus bar in an electrically conducting manner and has a lower electrical conductivity than the bus bar, where the edge element is arranged on a lateral outer face of the bus bar and extends along the bus bar.

An insulated busbar includes a plate conductor and insulating films which cover the plate conductor. The insulated busbar further includes conductive films which are formed on inside surfaces of the insulating films so as to be in contact with the plate conductor and which cover a vacant space between an end portion of the plate conductor and the insulating films.

A busbar connection system comprises a plate member formed of a first material having a higher tensile strength than second and third materials of first and second busbars, respectively, and defining first and second apertures and first and second stud members securely inserted through the first and second apertures of the plate member, respectively, the first and second stud members being configured to be securely inserted through first and second apertures, respectively, in each of the first and second busbars, wherein the first and second stud members mitigate rotational movement between the first and second busbars when connected.

A power supply device includes a first output unit that outputs a first alternating current, a second output unit that outputs a second alternating current, and a current combining unit that combines the first alternating current and the second alternating current. The current combining unit includes a first bus bar, a second bus bar, a first conductive member welded to a first surface of the first bus bar and connected to the first output unit, a second conductive member that is welded to a second surface of the first bus bar, penetrates the second bus bar, and is connected to the second output unit, a third conductive member welded to a first surface of the second bus bar and connected to the second output unit, and a fourth conductive member that is welded to a second surface of the second bus bar, penetrates the first bus bar, and is connected to the first output unit. The second surface of the first bus bar faces the second surface of the second bus bar.

The present disclosure discloses a film capacitor, including: a capacitor core; a positive electrode busbar; a negative electrode busbar, superposed with and insulated from the positive electrode busbar; a first electrode terminal, connected to the positive electrode busbar; a second electrode terminal, connected to the negative electrode busbar; a first connection sheet connected to the positive electrode busbar and provided with a first connection terminal connected to the capacitor core; and a second connection sheet, opposed to the first connection sheet, connected to the negative electrode busbar and provided with a second connection terminal connected to the capacitor core, wherein the capacitor core is disposed between the first connection sheet and the second connection sheet; the first connection sheet, the first connection terminal and the positive electrode busbar are integrally formed; and the second connection sheet, the second connection terminal and the negative electrode busbar are integrally formed.

The present disclosure discloses a film capacitor, including: a capacitor core; a positive electrode busbar; a negative electrode busbar, superposed with and insulated from the positive electrode busbar; a first electrode terminal, connected to the positive electrode busbar; a second electrode terminal, connected to the negative electrode busbar; a first connection sheet connected to the positive electrode busbar and provided with a first connection terminal connected to the capacitor core; and a second connection sheet, opposed to the first connection sheet, connected to the negative electrode busbar and provided with a second connection terminal connected to the capacitor core, wherein the capacitor core is disposed between the first connection sheet and the second connection sheet; the first connection sheet, the first connection terminal and the positive electrode busbar are integrally formed; and the second connection sheet, the second connection terminal and the negative electrode busbar are integrally formed.