H02K15/00

METHOD FOR PRODUCING A SQUIRREL-CAGE ROTOR OF AN ASYNCHRONOUS MACHINE

In a method for producing a squirrel-cage rotor of an asynchronous machine, conductor bars of a first conductive material are inserted into slots of a magnetically conductive body such as to project out of at least one end side to form a projection. A short-circuiting disc of a second conductive material is positioned under pressure on the projection with a clearance fit of approximately 0.1 mm relative to a radially outwardly open recess of the short-circuiting disc. The short-circuiting disc is heated while the conductor bars virtually contact the short-circuiting disc. At least the projection of the conductor bars is coated with a third material at a layer thickness to form an alloy with the first and second materials after heating so that the third material is fully dispersed in the first and second materials as a result of the third material being diffused into the first and second materials.

METHOD FOR PRODUCING AN ACTIVE PART FOR A ROTATING ELECTRIC MACHINE, ACTIVE PART FOR A ROTATING ELECTRIC MACHINE AND ROTATING ELECTRIC MACHINE

Method for producing an active part (1) for a rotating electric machine (101), comprising the following steps: providing a core (2) for the active part (1) and shaped conductors (6) which are inserted into the core (2), joining in each case two of the end faces (9) to one another; and welding a respective pair (10) of the end faces (9) by means of a laser beam which is guided along a pattern having a trajectory (15).

Reduction Of Shaft Voltage
20230106225 · 2023-04-06 ·

A rotating electrical machine and a method of manufacturing a rotating electrical machine. The machine including a machine frame, a rotor, a shaft attached to the rotor and bearings supporting the shaft and the rotor in the machine frame. The rotating electrical machine includes further an electrically conducting member having a hole, the electrically conducting member being attached to the frame such that the shaft extends through the hole.

MOTOR, POSITIONING DEVICE, AND POSITIONING METHOD
20230108398 · 2023-04-06 ·

A motor includes a stator, a rotor, a bus bar assembly, and a housing. The bus bar assembly includes an interface portion in which the power supply connection terminal is provided. The interface portion includes a first positioning portion. The housing includes a second positioning portion. The first and second positioning portions are positioned relative to each other by being respectively provided in predetermined relative positions. As a result, the relative position between the housing and the bus bar assembly can be accurately positioned, and the assembly accuracy of the motor can be enhanced.

Stator for a rotating electrical machine

The invention relates to a stator (2) comprising an annular body (4) having a side face (6) from which a plurality of radial teeth (8) extend, said teeth being angularly spaced in such a way as to define slots (10), and a plurality of conductive needles (15A, 15B), each conductive needle comprising two conductive segments (16A, 16B, 16C, 16D) connected by an elbow connector (18), the conductive segments being stacked one above the other in the slots (10) so as to form N layers which are parallel or substantially parallel to the side face (6) of the annular body. Each conductive needle (15A, 15B) comprises a conductive segment present in two separate slots, with one conductive segment present in a slot E in such a way as to occupy a layer (Ci) and another conductive segment present in a slot E+P in such a way as to occupy a layer (Ci+2), P being a pitch that is predetermined in a first direction of orientation.

Motor and motor manufacturing method

A motor includes: a rotating shaft; a motor portion; a circuit board; a case having a circuit housing recess portion for housing the circuit board; and a cover made of a synthetic resin and sealing the opening portion of the circuit housing recess portion. The cover has an outer circumference rib and an inside rib. The outer circumference rib is located on the outer circumferential side from the opening end surface of the circuit housing recess portion and projects from the outer circumferential edge of the cover toward the front surface side of the cover and the rear surface side of the cover. The inside rib is located inside from the opening end surface and projects at least either on the front surface side of the cover or on the rear surface side of the cover.

ROTOR OF A DYNAMO-ELECTRIC ROTARY MACHINE, DYNAMO-ELECTRIC MACHINE HAVING A ROTOR, AND METHOD FOR PRODUCING THE ROTOR

A rotor of a dynamo-electric rotary machine includes a rotor core arranged concentrically to a rotor axis and including slots filled with electrically conductive material. A front ring is arranged at a front axial end of the slots and includes electrically conductive material, and a rear ring is arranged at a rear axial end of the slots and includes electrically conductive material. A rotor-core-distal surface of the front ring and/or rear ring has a bevel in axial direction from an outer circumference to an inner circumference, with the bevel defined by a bevel angle having a value of 3° to 30°. A support element is at least partially connected to the front and/or rear ring with a positive fit and pressed thereon axially, with the support element being supported on a shaft and having a radial end which terminates at a radial end of the front and/or rear ring.

SYSTEMS AND METHODS FOR MONITORING HEALTH OF A MOTOR
20230152377 · 2023-05-18 · ·

In an aspect of the present disclosure is a system for monitoring health of a motor, including at least one sensor configured to detect at least a motor metric and send motor datum based on the at least a motor metric, an augmented reality display configured to display a visual representation of the motor datum, and a computing device communicatively connected to the at least one sensor and the augmented reality display, wherein the computing device is configured to: receive the motor datum from the at least one sensor; and command the augmented reality display to display the visual representation of the motor datum.

STATOR SWITCHING MODULE
20230145148 · 2023-05-11 ·

A switching module includes a housing that can be attached directly to an end of a stator and over line and neutral phase hairpins of the stator, electrically conductive platforms disposed in the housing and that can contact some of the hairpins, switches disposed in the housing, connected with the platforms, and that can selectively change connections of the hairpins between wye and delta configurations, and a conduit defining a coolant channel through the housing.

Stator for an electrical machine, in particular of a motor vehicle, and method for producing such a stator

A stator for an electrical machine, with at least one laminated stator core, and with at least one end cap following the laminated stator core in the axial direction of the stator, at least one line element, which is formed separately from the end cap and separately from the laminated stator core and has at least one first cooling channel, through which a cooling medium for cooling the stator may flow, being provided, having a first length region, extending in the laminated stator core, and a second length region, which extends in the end cap, which has at least one second cooling channel, through which the cooling medium may flow and which is fluidically connected to the first cooling channel.