A method for manufacturing a rotor for a slip ring motor, including the steps of: a) arranging a plurality of electric cables inside a hollow shaft, wherein the electric cables are distributed over an inner circumference of the hollow shaft, b) filling a resin into an empty space defined between the hollow shaft and the electric cables, c) arranging a rod inside the hollow shaft thereby displacing the resin into an annular gap between the rod and the hollow shaft, wherein the electric cables are arranged in the annular gap, and d) curing of the resin to form the rotor.

A stator for an electrical machine includes: an annular housing extending around a central axis (X-X); a first circumferential flow channel extending around the housing; a second circumferential flow channel axially spaced from the first circumferential flow channel and extending around the housing; and a plurality of windings. The plurality of windings are circumferentially spaced about the housing to form a passage between each two adjacent windings. Each passage is in fluid communication with both the first circumferential flow channel and the second circumferential flow channel. The first circumferential flow channel is closed to flow at a first circumferential location and the second circumferential flow channel is closed to flow at a second circumferential location, removed from the first circumferential location so as to form a first set of passages (S1) connected in parallel and a second, separate set of passages (S2) connected in parallel.

A fan assembly having a reduced dimension formed by several modifications is described. The fan assembly includes a stator having stator coils positioned within a recessed portion of a pillow that receives the motor. The stator may include wire connections positioned between adjacent stator coils and designed to terminate wires of the stator coils. The wire terminations may be on a protrusion or a post positioned between adjacent stator coils, or alternatively, the wire terminations may be disposed on protruding features of a bushing. The protrusion may be formed from an electrically conductive material and electrically connected to a motor control circuit via a flexible printed circuit. In some embodiments, the protrusion is part of an electrically neutral stator bushing having several pins. Also, a gap region between the bushing and a flange feature is designed to improve an adhesive joint.

A wedge for use in an electric machine includes a central portion comprising at least a first material, a first wing integrally attached to the central portion, and a second wing integrally attached to the central portion opposite the first wing, wherein the first wing, and the second wing include a second material.

A generator structure includes a lower compartment, an upper compartment, and an intake duct. The lower compartment is configured to support and house at least an alternator and an engine. The upper compartment configured to support and house and at least one cooling device configured to cool the lower compartment. The upper compartment and the lower compartment are vertically arranged. The intake duct is integrated with the lower compartment and includes an upper pathway duct and a lower pathway duct. The upper pathway duct provides a path of air to at least an intake of the engine and the lower pathway ducts provides a path of air to at least cool the alternator.

A generator structure includes a lower compartment, an upper compartment, and an intake duct. The lower compartment is configured to support and house at least an alternator and an engine. The upper compartment configured to support and house and at least one cooling device configured to cool the lower compartment. The upper compartment and the lower compartment are vertically arranged. The intake duct is integrated with the lower compartment and includes an upper pathway duct and a lower pathway duct. The upper pathway duct provides a path of air to at least an intake of the engine and the lower pathway ducts provides a path of air to at least cool the alternator.

The cold pressure welding apparatus includes a first holding part capable of sandwiching a first flat conductor, a second holding part disposed opposite to the first holding part and capable of sandwiching a second flat conductor, and a drive part for moving the first holding part and the second holding part. The drive part can move the first holding part and the second holding part between a first direction separated position and a close position along a first direction. The drive part can move the first holding part and the second holding part between a second direction separated position and a sandwiching position along a second direction.

A stator includes a stator core and an insulator installed on an axial-direction end surface of the stator core. The stator core has a cylindrical part, a plurality of teeth, and a plurality of windings. The windings are wound around the teeth. Each winding has a first end and a second end. The insulator has a plurality winding grooves to support the second ends. Each winding groove has a first space and a second space. The first space includes an opening. The second space includes a tip part to catch the second end, and communicate with the first space via a bent part.

An electric motor includes a stator around which an aluminum wire having a resin coating layer formed on a surface of the aluminum wire is wound; and a rotator arranged on an inner side of the stator to be rotatable, the aluminum wire comprising a terminal wire including an aluminum exposed portion, from which the resin coating layer is peeled off to expose an aluminum core wire, the stator comprising a terminal with which the aluminum exposed portion and a power supply wire for use in supplying electric power for rotating the rotator are connected, the terminal electrically conducting the aluminum exposed portion and the power supply wire, and a first solder layer formed on the terminal, covering an entire surface of the aluminum exposed portion, and joining the aluminum exposed portion and the terminal to each other.

The present invention relates to a device (100) and a method for widening ends of legs of hairpin conductors arranged in slots of a stator core, and to a device (200) and a method for twisting ends of legs of hairpin conductors arranged in slots of a stator core. The device (100) for widening comprises at least one finger (111), preferably a plurality of fingers (111), for radially moving the ends of legs of hairpin conductors-said at least one finger (111) is arranged moveably in a radial inward and in a radial outward direction. Said at least one finger (111) is arranged moveably in an axial upward and in an axial downward direction. Said at least one finger (111) comprises at least one radially extending arm (101) and a separation member (102) being arranged adjacent to an, preferably radially inner, end of the arm (101). Said separation member (102) is designed for being positioned between two ends (5a, 5b) of radially neighbouring legs of pairs (6, 6′) of hairpin conductors. Said finger (111) has a first, preferably radially inner, section (104) adjacent to the separation member (102). Said first section (104) has a first radial width (114) dimensioned to receive at least one pair (6) of ends of legs and is adapted for moving said pair (6) of end of legs when the finger (111) is radially moved. Said finger (111) has a second, preferably radially outer, section (105), which does not overlap with the first section (104). Said second section (105) has a second radial width (116). Said first radial width (114) is smaller than the second radial width (116), and wherein said second section (105) is dimensioned to receive at least one pair (6) of legs without moving, when the finger (111) is radially moved.