A stator core comprises a stack and a resin portion. The stack comprises an annular yoke portion, a plurality of tooth portions, and a plurality of slots. The resin portion covers an inner wall surface of a slot of the plurality of slots. The resin portion protrudes outward relative to an end surface of the stack in a height direction of the stack. The resin portion is formed on at least a part of an end surface of the tooth portion so as to extend from the inner wall surface of the slot around the end surface of the tooth portion. A resin end portion of the resin portion is disposed on the end surface of the stack and a corner of the resin end portion is formed as an inclined surface including a planar surface or curved surface.

The invention relates to a method for producing an arrangement for a plug-in coil of an electrical machine, comprising the steps of: providing a core with slots; providing coil elements which are rod-shaped and have a proximal end and a distal end; inserting the coil elements into the slots from an end side of the core with the distal end at the front in such a way that the proximal end is arranged in the region of the end side and the distal end is arranged in the region of an opposite end side of the core or adjacent to it; and producing a respective jointed connection for the distal ends or the proximal ends of a first coil element and of a second coil element with an associated first connecting element on the opposite end side or the end side of the core, wherein, here, before joining between the respective joining partners, specifically the distal end or the proximal end of the first coil element and a first joining section of the first connecting element and also the distal end or the proximal end of the second coil element and a second joining section of the first connecting element, a connection is formed in each case, with which the relative position of the joining partners in relation to one another is defined. The invention further provides an arrangement for a plug-in coil of an electrical machine.

A segmented stator for a generator, for a wind turbine is provided. The stator includes a plurality of teeth and slots for coil windings, wherein the teeth extend from a yoke of the stator in a radial direction of the stator. The stator includes at least a first stator segment having a first end-surface in a circumferential direction of the stator and a second stator segment having a second end-surface in the circumferential direction of the stator, wherein the first and second end-surfaces are arranged adjacent to each other to form the stator. The first end-surface includes first protrusions protruding the circumferential direction of the stator and first recesses therebetween, the first protrusions forming first teeth extending from the yoke of the stator in the radial direction of the stator.

A method is presented for producing an arrangement of coil elements for a plug-in coil of an electric machine. The method includes providing a workpiece carrier and producing an arrangement of rod-shaped coil elements for a plug-in coil of an electric machine on the workpiece carrier, wherein the following is respectively provided for the rod-shaped coil elements: accommodating and holding the coil elements by means of a displacement device; supplying the coil element onto the workpiece carrier by means of the displacement device into an assigned proximal position on the workpiece carrier, wherein the coil elements are hereby displaced form a distal position into the assigned proximal position with respect to the workpiece carrier; and transferring the coil elements in the proximal position on the workpiece carrier from the displacement device by a gripping device, which is formed on the workpiece carrier.

Disclosed is an electrically conductive rigid bar (80) for electrically connecting an electric machine (70) of an aircraft turbine engine, characterised in that it comprises:- an elongate body (80a) made from electrically conductive material having a polygonal cross-section greater than or equal to 50 mm.sup.2, and - an electrical insulation sheath (80b) that surrounds the body, at least one of the longitudinal ends (84a) of the body not being covered by the sheath and comprising a through-hole (86) in which a bolt (88) for fastening and electrically connecting this end is mounted.

A method for in-place machining of a collector ring attached to a turbine shaft of a hydroelectric generator includes: attaching a support member to stationary portions of the hydroelectric generator, the support member being configured to support a machine tool at an angle parallel to an inclination angle of an axis of rotation of the turbine shaft; attaching an adjustable positioning device to the support member; attaching the machine tool to the adjustable positioning device, the machine tool being configured to perform a machining operation on the collector ring; controlling a rotational speed of the turbine shaft to a specified rotational speed by controlling a flow of water through the turbine; adjusting the adjustable positioning device to adjust a position of the machine tool with respect to the collector ring; and performing the machining operation on the collector ring at the specified rotational speed of the turbine shaft.

An apparatus and methods are provided for a segmented stator comprising over-molded windings and an incorporated bus bar for a multi-phase electric motor. The segmented stator comprises a plurality of stator segments that are arranged into a circular configuration. Each stator segment comprises a divided core that includes a core back portion and a core tooth portion. An insulator is disposed on at least the core tooth portion, and a winding of magnet wire is disposed on the insulator. An over-molded encapsulation is applied to fixate the divided core and the winding. A bus bar is incorporated into the stator segments and placed into electrical communication with the windings. The bus bar includes annular conductors that may be over-molded such that the bus bar is encapsulated within the segmented stator. Connectors coupled with the bus bar are configured for passing an electric current to the stator segments.

This method of manufacturing a stator includes a step of removing insulating coatings on first surfaces of lead wire portions that are surfaces to be welded, and a step of welding together the first surfaces by a green laser with the insulating coatings on the first surfaces being removed and with insulating coatings on second surfaces opposite the first surfaces being unremoved.

A method for manufacturing an electro-mechanical device includes creating a plurality of substrates using a first additive manufacturing process. Each of the substrates includes a polymeric material. The substrates include a first substrate and a second substrate. The first substrate includes a first main body and defines a protrusion extending from the first main body. The second substrate includes a second main body and a recess defined in the second main body. The method includes coupling the first substrate to the second substrate by inserting the protrusion into the recess such that the protrusion elastically deforms to an elastically averaged configuration. The protrusion and the recess together form an elastic averaging coupling. The method includes creating a plurality of electrically conductive components using a second additive manufacturing process and then coupling the electrically conductive components to at least one of the substrates.

An object of the present invention is to suppress variations in an angle of a shoulder part of a segment coil to improve easiness in inserting segment coils in a stator core.

A stator of an electric motor according to the present invention includes a stator core 12 in which a plurality of slots 12a are formed, and a plurality of segment coils 11 of U shapes inserted respectively in the plurality of slots 12a.

The segment coil 11 includes a shoulder part 11a and a shoulder part 11b that are bent to form a U shape. In a front view of the U shape, a press mark 100a is formed on the shoulder part 11a and on the shoulder part 11b, the press mark being a dent sinking in a front-to-rear direction, from a front surface of the shoulder part 11a and from a front surface of the shoulder part 11b. The press mark 100a is formed also on a back surface of the shoulder part 11a and on a back surface of the shoulder part 11b.