A method of manufacturing a rotational electric machine rotor includes: forming a rotor shaft having a non-circular sectional outer shape; forming a rotor core by stacking a predetermined number of magnetic body thin plates each including a center hole having a non-circular shape corresponding to the non-circular sectional outer shape of the rotor shaft; and forming a protruding part for fixing the rotor core and the rotor shaft to each other by inserting the rotor shaft into the non-circular center hole of the rotor core and squashing the rotor shaft extending out of an axial-direction end face of the rotor core by using a predetermined swaging jig to expand the rotor shaft outward beyond an outer periphery of the non-circular section along the axial-direction end face of the rotor core.

A stator structure includes a stator section, coil cover, terminal block section, plurality of terminals and terminal-block cover section. Stator section includes stator core including first main body section and plurality of teeth sections extending on inner circumference side of first main body section and coils configured by winding wires wound around teeth sections via an insulator. Coil cover covers coils from axial direction of stator core. Terminal block section extends from insulator outward in radial direction of stator core. Plurality of terminals are provided in terminal block section, ends of winding wires configuring coils are bound to terminals. Terminal-block cover section is provided in coil cover, terminal-block cover section covers terminal block section. Terminal-block cover section includes a plurality of isolating members provided on interior, respective plurality of terminals are housed to be separated from one another in respective plurality of spaces formed by plurality of isolating members.

A stator structure includes a stator section, coil cover, terminal block section, plurality of terminals and terminal-block cover section. Stator section includes stator core including first main body section and plurality of teeth sections extending on inner circumference side of first main body section and coils configured by winding wires wound around teeth sections via an insulator. Coil cover covers coils from axial direction of stator core. Terminal block section extends from insulator outward in radial direction of stator core. Plurality of terminals are provided in terminal block section, ends of winding wires configuring coils are bound to terminals. Terminal-block cover section is provided in coil cover, terminal-block cover section covers terminal block section. Terminal-block cover section includes a plurality of isolating members provided on interior, respective plurality of terminals are housed to be separated from one another in respective plurality of spaces formed by plurality of isolating members.

A stator structure includes a stator core including a plurality of tooth sections, coils wound around the respective plurality of tooth sections via an insulator, and a first coil cover and a second coil cover that cover the coils from both sides in an axial direction of the stator core. The first coil cover and the second coil cover being coupled via the insulator.

A stator structure includes a stator core including a plurality of tooth sections, coils wound around the respective plurality of tooth sections via an insulator, and a first coil cover and a second coil cover that cover the coils from both sides in an axial direction of the stator core. The first coil cover and the second coil cover being coupled via the insulator.

A direct drive servo motor is provided and may include a quadrature encoder and a silicone rubber sleeve affixed to the encoder's shaft that is attached to the rotor hub and may also include an axle fixed to the rotor hub, inner and outer bearings, front and rear bearing plates, an outer stator, and an inner rotor rare earth magnet ring. A computer-controlled camera system is also provided and includes a direct drive camera gimbal; a pan-bar system; a robotic control system; a master interconnect unit; custom control software; and a track and gantry system. A universal camera tripod head adapter is also provided and includes front and rear clamps, a clamp handle, side and rear brackets and a silicone rubber sleeve affixed to the shaft of each encoder that rides on the pan and tilt axis lips of a camera tripod head.

A direct drive servo motor is provided and may include a quadrature encoder and a silicone rubber sleeve affixed to the encoder's shaft that is attached to the rotor hub and may also include an axle fixed to the rotor hub, inner and outer bearings, front and rear bearing plates, an outer stator, and an inner rotor rare earth magnet ring. A computer-controlled camera system is also provided and includes a direct drive camera gimbal; a pan-bar system; a robotic control system; a master interconnect unit; custom control software; and a track and gantry system. A universal camera tripod head adapter is also provided and includes front and rear clamps, a clamp handle, side and rear brackets and a silicone rubber sleeve affixed to the shaft of each encoder that rides on the pan and tilt axis lips of a camera tripod head.

A motor rotor and a method for manufacturing a motor rotor, enabling crimping of the resolver rotor at low cost with less influence on the detection accuracy. A motor rotor includes a resolver rotor and a rotor shaft to which the resolver rotor is affixed by crimping. The rotor shaft includes a first stepped section with which a crimping punch makes contact to deform the first stepped section, a second stepped section with which an end surface of the resolver rotor makes contact, and a cutout groove formed in a surface which is located near the first stepped section and with which an inner peripheral hole section of the resolver rotor makes contact. In the crimping operation, the first stepped section of the rotor shaft is bent within the cutout groove to form a crimping protrusion which presses the end surface of the resolver rotor.

In a rotation angle detection device for detecting a rotation angle and a rotation speed of a motor generator by using a resolver, a resolver detection accuracy is improved by raising the amplitude or frequency of an excitation signal when the motor generator is performing a driving operation. Furthermore, by reducing the amplitude or frequency of the excitation signal when the motor generator is not performing a driving operation, it is possible to suppress the amount of heat generated by the excitation circuit and the resolver, while maintaining a resolver detection accuracy that enables information about the rotation speed of the motor generator to be obtained.

A position sensor assembly comprising (15) a housing (16) having a least one inner cavity, a stator (22) disposed within the housing, a moving element (23) disposed within the housing and configured and arranged to move relative to the stator (22), the stator comprising primary windings (24) and secondary windings (25, 26), the secondary windings configured and arranged to provide an output signal (27) as a function of movement of the moving element (23) relative to the stator (22), electronics (28) disposed in the housing and communicating with the primary windings (24) and the secondary windings (25, 26), the electronics comprising an integrated circuit (29) configured and arranged to provide excitation of the primary windings (24) and to demodulate the output signal (27) of the secondary windings (25, 26), and an input element (35) extending through the housing (16) and connected to the moving element (23).