A position sensor assembly comprising (15) a housing (16) having a least one inner cavity, a stator (22) disposed within the housing, a moving element (23) disposed within the housing and configured and arranged to move relative to the stator (22), the stator comprising primary windings (24) and secondary windings (25, 26), the secondary windings configured and arranged to provide an output signal (27) as a function of movement of the moving element (23) relative to the stator (22), electronics (28) disposed in the housing and communicating with the primary windings (24) and the secondary windings (25, 26), the electronics comprising an integrated circuit (29) configured and arranged to provide excitation of the primary windings (24) and to demodulate the output signal (27) of the secondary windings (25, 26), and an input element (35) extending through the housing (16) and connected to the moving element (23).

A two-piece resolver clamping plate includes a first clamping segment and a second clamping segment. The first clamping segment includes a first arcuate clamping ring and exactly three arcuate clamping arms extending from the first arcuate clamping ring. The second clamping segment includes a second arcuate clamping ring and exactly two arcuate clamping arms extending from the second arcuate clamping ring. In an example embodiment, a first circumferential length of the first arcuate clamping ring is greater than a second circumferential length of the second arcuate clamping ring.

A two-piece resolver clamping plate includes a first clamping segment and a second clamping segment. The first clamping segment includes a first arcuate clamping ring and exactly three arcuate clamping arms extending from the first arcuate clamping ring. The second clamping segment includes a second arcuate clamping ring and exactly two arcuate clamping arms extending from the second arcuate clamping ring. In an example embodiment, a first circumferential length of the first arcuate clamping ring is greater than a second circumferential length of the second arcuate clamping ring.

A resolver stator includes a stator core including a ring-shaped stator core main body, and a number of tooth parts protruding radially inward from the stator core main body, an insulator disposed radially inward with respect to the stator core main body, a number of coils wound around the plurality of tooth parts respectively, and a connecting wire configured to electrically connect the coils to one another. The insulator includes an insulator main body having an insulator main body inner surface facing radially inward, and a protruding part protruding radially inward beyond the insulator main body inner surface. The connecting wire is opposed to the protruding part in an axial direction and also opposed to the insulator main body inner surface in a radial direction.

A resolver stator includes a stator core including a ring-shaped stator core main body, and a number of tooth parts protruding radially inward from the stator core main body, an insulator disposed radially inward with respect to the stator core main body, a number of coils wound around the plurality of tooth parts respectively, and a connecting wire configured to electrically connect the coils to one another. The insulator includes an insulator main body having an insulator main body inner surface facing radially inward, and a protruding part protruding radially inward beyond the insulator main body inner surface. The connecting wire is opposed to the protruding part in an axial direction and also opposed to the insulator main body inner surface in a radial direction.

An in-wheel working device including: a stator fixed to the inside of a housing, a rotor rotatably installed in the stator, a rotating part rotatably installed in the housing, and rotated with the rotor, a resolver fixing part fixed to the inside of the housing, and a resolver moving part. The resolver moving part includes a resolver rotor positioned outside the resolver fixing part and facing the resolver fixing part, and a cover part fixed to the rotating part and covering the resolver rotor.

An in-wheel working device including: a stator fixed to the inside of a housing, a rotor rotatably installed in the stator, a rotating part rotatably installed in the housing, and rotated with the rotor, a resolver fixing part fixed to the inside of the housing, and a resolver moving part. The resolver moving part includes a resolver rotor positioned outside the resolver fixing part and facing the resolver fixing part, and a cover part fixed to the rotating part and covering the resolver rotor.

A resolver system includes a rotatable primary winding, a secondary winding fixed relative to the rotatable primary winding, a tertiary winding fixed relative to the rotatable primary winding and positioned π/2 radians out of phase with respect to the fixed secondary winding, an excitation module electrically connected to the rotatable primary winding and configured to provide an excitation signal to the rotatable primary winding where the excitation signal is an alternating current waveform having a fundamental frequency, and a controller electrically connected to the secondary winding and configured to sample a voltage across the secondary winding at 18 times the fundamental frequency, sample a voltage across the tertiary winding at 18 times the fundamental frequency, and determine an amplitude of the fundamental frequency based on the sampled voltages across the secondary and tertiary windings, where the alternating current waveform includes a third harmonic frequency.

A resolver system includes a rotatable primary winding, a secondary winding fixed relative to the rotatable primary winding, a tertiary winding fixed relative to the rotatable primary winding and positioned π/2 radians out of phase with respect to the fixed secondary winding, an excitation module electrically connected to the rotatable primary winding and configured to provide an excitation signal to the rotatable primary winding where the excitation signal is an alternating current waveform having a fundamental frequency, and a controller electrically connected to the secondary winding and configured to sample a voltage across the secondary winding at 18 times the fundamental frequency, sample a voltage across the tertiary winding at 18 times the fundamental frequency, and determine an amplitude of the fundamental frequency based on the sampled voltages across the secondary and tertiary windings, where the alternating current waveform includes a third harmonic frequency.

A resolver that ensures improvement in a detection sensitivity is provided. The resolver according to the present disclosure includes a rotor and a stator arranged to surround an outer peripheral surface of the rotor. The rotor includes a rotor core, the stator includes a stator core and a coil, the stator core includes a plurality of teeth disposed at intervals along a circumferential direction, the plurality of teeth project toward the outer peripheral surface side of the rotor, and the coil is wound around the plurality of teeth. A gap permeance between the rotor and the stator varies in association with a rotation around a rotation axis of the rotor. The rotor further includes a porous machinable film containing a magnetic metal, and the porous machinable film is disposed on a projecting portion on an outer peripheral surface of the rotor core.