H02M7/00

MOTOR-INTEGRATED INVERTER
20220368239 · 2022-11-17 · ·

A motor-integrated inverter coupled in a shaft direction of a motor is provided, the motor-integrated inverter including: a power module generating driving electric power for driving the motor; and a cooler arranged to avoid an extension line of the shaft of the motor, the cooler including an outer side part and an inner side part communicating with each other while being spaced apart from each other in a direction in which the shaft of the motor extends, thereby defining a double structure, wherein the power module is disposed between the outer side part and the inner side part, the outer side part has an inlet port provided at one side thereof such that a refrigerant is introduced, the outer side part has an outlet port provided at the other side thereof such that a refrigerant is discharged to the outside.

Power generator

In certain embodiments, a power generator has a rotor, a stator, a bridge rectifier, and one or more capacitors. The stator has one or more inductors that generate phased AC power when the rotor moves relative to the stator. The bridge rectifier, which is connected between the inductors and two output terminals of the power generator, converts the phased AC power into a DC output current at the two output terminals. The capacitors are connected to the inductors to electro-magnetically resonate when the rotor moves relative to the stator to increase peak amplitudes of the phased AC power and thereby increase the level of the DC output current. In certain applications, the increased. DC output current enables the power generator to charge a battery faster and more efficiently.

ELECTRIC-POWER CONVERSION APPARATUS
20220368216 · 2022-11-17 · ·

There is obtained an electric-power conversion apparatus that prevents it that the temperature of a semiconductor switching device reaches a breakage temperature and hence the semiconductor switching device is broken and that realizes continuity of driving. The electric-power conversion apparatus includes a temperature sensor that detects a temperature of semiconductor switching device, and a temperature rising rate determination unit that compares a predetermined first threshold value with a temperature rising rate calculated based on a temperature detection value detected by the temperature sensor and determines that the temperature rising rate has exceeded the first threshold value; when the temperature rising rate determination unit determines that the temperature rising rate has exceeded the first threshold value, protective operation for suppressing an output of an electric-power conversion unit is performed.

Power conversion device

Obtained is a power conversion device that suppresses size increase thereof while improving cooling performance for a smoothing capacitor. The power conversion device includes: a cooler having a cooling surface on an outer side thereof and a flow path on an inner side thereof, the flow path being formed such that a coolant flows through the flow path; and a smoothing capacitor fixed to the cooler, the smoothing capacitor being thermally connected to the cooling surface with a heat transfer member therebetween and configured to smooth DC power. A thickness of the heat transfer member between the smoothing capacitor and a portion, of the cooling surface, to which the smoothing capacitor is thermally connected is set to be smaller than a wall thickness of the cooler between the flow path and the portion, of the cooling surface, to which the smoothing capacitor is thermally connected.

Semiconductor device comprising PN junction diode and Schottky barrier diode
11502063 · 2022-11-15 · ·

A semiconductor device includes a MOSFET including a PN junction diode. A unipolar device is connected in parallel to the MOSFET and has two terminals. A first wire connects the PN junction diode to one of the two terminals of the unipolar device. A second wire connects the one of the two terminals of the unipolar device to an output line, so that the output line is connected to the MOSFET and the unipolar device via the first wire and the second wire. In one embodiment the connection of the first wire to the diode is with its anode, and in another the connection is with the cathode.

Bulkhead interface and cable connector
11503724 · 2022-11-15 · ·

An AC trunk cable assembly and a system for coupling AC power to a power grid. In one embodiment, the AC trunk cable assembly comprises an AC trunk cable that (i) comprises at least two wires for carrying AC voltage phases, and (ii) does not have a ground wire; and a plurality of AC trunk splice connectors, spaced along the AC trunk cable, for coupling to a plurality of inverters in a one-to-one-correspondence, wherein each AC trunk splice connector of the plurality of AC trunk splice connectors comprises at least two phase-line conductors for coupling AC power from the corresponding inverter to the at least two wires of the AC trunk cable.

Active fail-safe module to control the safe state of an electrical motor

An apparatus is disclosed that in one embodiment includes a circuit configured to selectively activate a transistor. The circuit is further configured to assert a signal when the circuit detects an electrical short between terminals of the transistor or when the circuit detects the transistor does not conduct current while the transistor is activated by the circuit. The circuit is further configured to output another signal, which is set to a first state or a second state. The other signal is set to the first state when the circuit detects the electrical short. The other signal is set to the second state when the circuit detects the transistor does not conduct current while activated.

Method of forming a cast inductor apparatus
11501911 · 2022-11-15 ·

The invention comprises a method for manufacturing an inductor, comprising the steps of: casting a cast winding comprising an inner cavity; inserting a first inductor core subsection into the inner cavity; inserting a second inductor core subsection into the inner cavity; and mechanically coupling the first inductor core subsection to the second inductor core subsection to form an inductor core wound by the cast windings. The method of manufacturing optionally includes the steps of: forming at least a portion of the cast winding into an arced helical shape; forming the first inductor core subsection and the second inductor core subsection into elements of a torpid shaped inductor core; deforming the cast winding to physically allow the step of inserting the first inductor core subsection into the inner cavity; and/or deforming at least a portion of the cast winding into an arced helical coil shape after the step of inserting.

Electrical Devices With Buoyancy-Enhanced Cooling
20230047012 · 2023-02-16 ·

An electrical device with buoyancy-enhanced cooling is provided. The electrical device includes a housing having a first portion including a heat sink and a second portion coupled to the first portion. The heat sink includes a plurality of hollow fins. A cover plate is positioned within the housing and is coupled to the first portion of the housing. The cover plate defines openings between an interior of the housing and the plurality of hollow fins and the openings are located at each end of each hollow fin. Further, an electrical component is positioned within the interior of the housing. Air heated by the electrical component is permitted to circulate within the housing and is directed through the hollow fins based on buoyancy forces (e.g., such that the air is permitted to cool within the hollow fins based on conduction, convection, and/or radiation).

A POWER CONVERTER ASSEMBLY AND A POWER SYSTEM

The invention relates to a power converter assembly including at least two power converter units; a busbar; at least two connecting elements, each connecting element electrically connecting one of said power converter units to the busbar, thereby interconnecting the at least two power converter units; and at least one converter housing, enclosing and shielding at least one of said power converter units. It further includes a busbar housing in which the busbar is contained and shielded, wherein the at least two connecting elements are electrically isolated from the busbar housing and from the at least one converter housing. The invention further relates to a working machine and a power system including said power converter assembly.