Patent classifications
B21B37/00
Material structure prediction apparatus, product manufacturing method and material structure prediction method
The material structure prediction apparatus includes a temperature calculator calculating temperatures at calculation points, based on a temperature condition, a nucleation count calculator calculating a nucleation count in the calculation target region, a precipitated phase generation point determining module determining, from the calculation points, a precipitated phase generation point, a grain growth calculator calculating a grain growth of the precipitated phase at the precipitated phase generation point, and a material structure prediction module predicting the structure of the material, based on the grain growth of the precipitated phase.
Material structure prediction apparatus, product manufacturing method and material structure prediction method
The material structure prediction apparatus includes a temperature calculator calculating temperatures at calculation points, based on a temperature condition, a nucleation count calculator calculating a nucleation count in the calculation target region, a precipitated phase generation point determining module determining, from the calculation points, a precipitated phase generation point, a grain growth calculator calculating a grain growth of the precipitated phase at the precipitated phase generation point, and a material structure prediction module predicting the structure of the material, based on the grain growth of the precipitated phase.
ROLLING CONTROL METHOD FOR METAL STRIP, ROLLING CONTROL APPARATUS, AND MANUFACTURING METHOD FOR ROLLED METAL STRIP
A provisional elongation strain difference distribution Δε(x) of a metal strip during rolling is found under conditions in which out-of-plane deformation of the metal strip is restrained. A critical buckling strain difference distribution Δε.sub.cr(x) is found based on the provisional elongation strain difference distribution Δε(x), a strip thickness and strip width of the metal strip, and tension acting on the metal strip at exit from a rolling mill. In cases in which the provisional elongation strain difference distribution Δε(x) exceeds the critical buckling strain difference distribution Δε.sub.cr(x), the difference between the provisional elongation strain difference distribution Δε(x) and the critical buckling strain difference distribution Δε.sub.cr(x) is found, and this difference is added to the provisional elongation strain difference distribution Δε(x) to find a true elongation strain difference distribution Δε′(x). Rolling conditions are set based on the true elongation strain difference distribution Δε′(x), and the metal strip is rolled, thereby controlling the profile of the metal strip.
METHOD FOR PRODUCING A METAL WORKPIECE
The invention relates to a method for producing a desired metal workpiece (134), the method comprising: producing an elongate finished material (116; 222) by hot rolling, wherein a first data record (112) is assigned to the finished material (116; 222), wherein the finished material (116; 222) is logically divided in the longitudinal direction thereof into a plurality of first segments (118), wherein the first data record, for each of the first segments (118), includes first physical data (228) characterizing the segment; and working the finished material (116; 222) using a processing process to obtain the desired metal workpiece (134), wherein the processing process is at least partially controlled based on the first physical data (228) characterizing the first segments (118) that are logically assigned to the finished material (116; 222).
CONTROL SYSTEM, CONTROL METHOD, CONTROL DEVICE, AND PROGRAM
A control system is a control system of casting and rolling equipment having a twin roll-type continuous casting machine, a rolling mill, and a conveyor. The control system includes a rolling mill control unit that controls the rolling mill by any one of controls including a rolling control and an open control, a conveyor control unit that controls the conveyor by any one of controls including a tension control and a speed control, a first control unit that controls to perform the rolling control and the tension control, a second control unit that controls to perform the open control and the speed control, and a third control unit that controls to resume the tension control and the rolling control.
Method for setting roll gap of sinusoidal corrugated rolling for metal composite plate
A method for setting a roll gap of sinusoidal corrugated rolling for a metal composite plate includes steps of: determining entrance thicknesses, exit thicknesses, a width, and a rolling temperature of a difficult-to-deform metal slab and an easy-to-deform metal slab; detecting a roll speed and an entrance speed of a metal composite slab, obtaining a roll radius and friction factors; determining parameters of a sinusoidal corrugating roll and a quantity of complete sinusoidal corrugations on the sinusoidal corrugating roll; then calculating a time required for a complete corrugated rolling; calculating a rolling force at any time during the sinusoidal corrugated rolling of the metal composite plate; and calculating the roll gap S of the corrugated rolling at any time according to the rolling force F, and configuring a rolling mill to have the roll gap S according to an actual rolling schedule before normal production.
TENSION SYSTEM OPTIMIZATION METHOD FOR SUPPRESSING VIBRATION OF COLD TANDEM ROLLING MILL
The application discloses a tension system optimization method for suppressing vibration of a cold tandem rolling mill. The method aims to suppress vibration occurring in a high-speed rolling process of a cold tandem rolling mill, and provides a rolling machine vibration determination index coefficient for effectively determining whether vibration occurs in a rolling machine. The method employs a target optimization function F(X) such that a mean square error between an optimal value ψ.sub.0i of the rolling machine vibration determination index and a vibration determination index ψ.sub.i of each machine frame acquired in an actual rolling process is at a minimum, and such that a maximum value of the rolling machine vibration determination index coefficient of each individual machine frame is also at a minimum, employs a constraint in which an upper threshold ψ.sub.i.sup.+ of the vibration determination index is acquired during a rolling process in an over-lubricated state in which a neutral angle γ.sub.i coincides with a bite angle α.sub.i and a constraint in which a lower threshold ψ.sub.i.sup.− of the vibration determination index is acquired during a rolling process in an under-lubricated state in which the neutral angle γ.sub.i is half the bite angle α.sub.i, thereby ultimately optimizing a tension system of a rolling process of a cold tandem rolling mill.
TREATMENT OF HOT ROLLING STOCK MADE OF METAL
Hot rolling stock (1) made of metal which is rolled in at least one roll stand (2) and then cooled in a cooling section (5) arranged downstream of the at least one roll stand (2). Sound generated by means of a sound generator arrangement (8) is coupled into the rolling stock (1) by a coupling device (1) so that a standing sound wave is formed at least in the region of the rolling stock (1) which is located in the vicinity of the coupling device (10).
SETUP CONDITION DETERMINING METHOD FOR MANUFACTURING FACILITIES, MILL SETUP VALUE DETERMINING METHOD FOR ROLLING MILL, MILL SETUP VALUE DETERMINING DEVICE FOR ROLLING MILL, PRODUCT MANUFACTURING METHOD, AND ROLLED MATERIAL MANUFACTURING METHOD
A set condition determining method for manufacturing facilities includes: inputting, into a trained model, a manufacturing condition for a target product and a setup condition that is for a product manufactured in same manufacturing facilities before manufacture of the target product and that reflects setup condition modification by an operator's manual manipulation; and obtaining a setup condition for the target product. The trained model has been trained with input being: manufacturing conditions for the target product; and setup conditions that are for the product manufactured in the same manufacturing facilities before the manufacture of the target product and that reflect setup condition modification by an operator's manual manipulation, and output being setup conditions for the target product.
SETUP CONDITION DETERMINING METHOD FOR MANUFACTURING FACILITIES, MILL SETUP VALUE DETERMINING METHOD FOR ROLLING MILL, MILL SETUP VALUE DETERMINING DEVICE FOR ROLLING MILL, PRODUCT MANUFACTURING METHOD, AND ROLLED MATERIAL MANUFACTURING METHOD
A set condition determining method for manufacturing facilities includes: inputting, into a trained model, a manufacturing condition for a target product and a setup condition that is for a product manufactured in same manufacturing facilities before manufacture of the target product and that reflects setup condition modification by an operator's manual manipulation; and obtaining a setup condition for the target product. The trained model has been trained with input being: manufacturing conditions for the target product; and setup conditions that are for the product manufactured in the same manufacturing facilities before the manufacture of the target product and that reflect setup condition modification by an operator's manual manipulation, and output being setup conditions for the target product.