Provided is a technology capable of suppressing an edge crack occurring due to stretch flange deformation without being constrained by a target pressed component shape. The technology includes two-stage cutting processing of, when it is estimated that there is concern about risk of occurrence of an edge crack due to stretch flange deformation on an edge of a material (1) to be pressed in press forming, performing twice cutting processing on an edge including at least a site where there is concern about risk of occurrence of the edge crack as pre-processing for press forming in which there is concern about risk of occurrence of the edge crack. In the two-stage cutting processing, cutting to form a partial, beam-shaped overhang portion at a position including a site where there is concern about risk of occurrence of the edge crack is performed in the first cutting and the overhang portion is cut in the second cutting.

A roll forming machine for continuously forming a sheet into a joint section of a tube may include a plurality of roller stations arranged longitudinally on a frame and configured to bend the sheet to form the tube, and a carriage slidably secured to the frame. A pleat die assembly may be mounted on the carriage and can be configured to repeatedly engage the tube to form a series of pleats thereby bending the tube to form the joint section. A crimp die assembly may be mounted on the carriage and can be configured to engage the tube to crimp an end of the joint section and sever the end of the joint section from the tube. The carriage may be configured to be selectively moved relative to the frame while the tube is engaged with at least one of the crimp die assembly and the pleat die assembly.

A material is press formed into a component shape including a top sheet portion including a curved outer peripheral edge portion curved in such a manner as to be recessed inward, a vertical wall portion, and a flange portion. When a lower die and a pad sandwich a sandwiching region that is a region including at least a part of a region corresponding to the top sheet portion, an upper die is moved in a pressing direction to perform bending while moving the sandwiched material to the vertical wall portion side. A surface of the lower die that sandwiches the sandwiching region is provided with one or more ridgelines for forming bends. The ridgelines are set at positions such that, when the bending is complete, the position of the top sheet portion is located on the vertical wall portion side rather than the positions of the ridgelines.

A precision compensation mechanism of a full-automatic bidirectional flanging machine comprises an upper die X-direction fine adjustment assembly, an upper die Y-direction fine adjustment assembly, a lower die X-direction fine adjustment assembly and a lower die Y-direction fine adjustment assembly, wherein the fine adjustment assemblies each comprise N adjusting threaded sleeves, N adjusting screws and a threaded sleeve rotation driving device; wherein the N adjusting threaded sleeves are threaded into an upper opening or a lower opening of a C-shaped flanging beam along the length direction of an upper die or a lower die; the outer wall surfaces of the N adjusting threaded sleeves are threaded into the upper opening or the lower opening of the C-shaped flanging beam to form N screw thread pairs I with the thread pitch of P1.

After an annular plate is blanked from a metal flat plate in a blanking step, an inner peripheral portion of the annular plate is deformed upward in a burring step. As a result, a hat-shaped intermediate product having an upstanding tubular portion and an annular plate portion is formed. After that, an outer peripheral portion of the annular plate portion is folded step by step toward an inner peripheral side of the annular plate portion. As a result, a folded portion composed of a first folded portion and a second folded portion is formed, whereby a connection portion having a second flange portion is formed.

The present invention provides a method for producing a full engagement Pittsburgh male lock using specific cutting assemblies and protocols that reduce the amount of metal that is removed from the male portion of the corner notches in the duct. Forming of the male portion of the lock is done after the connecting flange forming has been completed as opposed to before the connecting flange forming has been completed.

A forming device includes a blow-forming die and a shielding member. The blow-forming die includes a first die that protrudes from a first die holder towards a second die holder and a second die that protrudes from the second die holder towards the first die holder. The shielding member is configured to extend from the first die holder to the second die holder before the blow-forming die commences forming a flange part of a pipe in a sub-cavity part. The sub-cavity part is between a main cavity part and the shielding member. The shielding member is separated from the first die and the second die.

A forming device includes a blow-forming die and a shielding member. The blow-forming die includes a first die that protrudes from a first die holder towards a second die holder and a second die that protrudes from the second die holder towards the first die holder. The shielding member is configured to extend from the first die holder to the second die holder before the blow-forming die commences forming a flange part of a pipe in a sub-cavity part. The sub-cavity part is between a main cavity part and the shielding member. The shielding member is separated from the first die and the second die.

Provided is a processing tool capable of sliding a tool relative to a shank with a simple structure, to which a tool holder is detachably attached. The processing tool to which the tool is detachably attached, includes: a body; a spindle including tool holder holding hole, a first anti-rotation body holding hole; a cover including a pressing surface and a relief portion; a tool holder detachably inserted into the tool holder holding hole, the tool holder including a first anti-rotation groove, a tool holding hole, and a first spring holding hole, an anti-rotation body movable between the first anti-rotation groove and the pressing surface, the anti-rotation body accommodated in the relief portion when the cover is located at the detachable position and the tool holder is removed from the tool holder holding hole; and an elastic member to urge the tool holder toward distal end.

A transfer machine for cold plastic deformation and/or chip removal of at least one tubular profile is provided. The transfer machine has a base, a mounting table, a rotary table, and a plurality of electromechanical work units installed on the mounting table. Each electromechanical work unit has a first advance group having a first advance motor, a first advance recirculating ball screw, a first advance nut and a first tubular stem. The first advance recirculating ball screw is moved by the first advance motor. The first advance nut is engaged by the first advance recirculating ball screw. The first tubular stem, defining advancement and/or positioning of a first tool holder element, is engaged to and made integral with the first advance nut.