B22D1/00

DOPANT FOR IMPROVING CASTING AND ELECTROPLATING PERFORMANCE
20230063553 · 2023-03-02 ·

Systems, methods, components, and parts are provided for improving casting and electroplating performance of a plated cast part by doping a semiconductor material with an electrically active dopant before mixing the semiconductor material into a base material. The doped semiconductor material improves the castability of the base material and has an improved electrical conductivity which is closer to that of the base material such that a consistency of a subsequent plating on the part is improved.

METAL REMOVAL AGENT

A metal removal agent used when removing Mg from an aluminum alloy melt whose raw material is scrap or the like and used for formation of a molten salt layer that takes in Mg from an aluminum alloy melt. The metal removal agent contains: a specific metal element one or more of Cu, Zn, or Mn; a specific halogen element one or more of Cl or Br; and Mg. The metal removal agent may also contain: a base halide that serves as a base material of the molten salt layer; and a specific metal halide that is a compound of a specific metal element and a specific halogen element. When the molten salt layer formed using the agent and the aluminum alloy melt containing Mg are brought into contact with each other, Mg is taken into the molten salt layer side from the aluminum alloy melt side and efficiently removed.

PREDICTION OF PREHEAT REFRACTORY TEMPERATURE PROFILE OF A LADLE FURNACE

The present disclosure addresses the technical problem of prediction of a preheat refractory temperature profile of a ladle furnace. Operational temperature of the ladle furnace, stability of sensors and placement make sensors not feasible. Computational Fluid Dynamics (CFD) simulations require large computation time and cannot be used for runtime applications in plants. The method and system of the present disclosure uses CFD modeling to carry out parametric study to generate data which is further processed to train an Artificial Neural Network (ANN) model that serves as a prediction model for predicting the preheat refractory temperature profile for at least a portion of the side refractory and at least a portion of the bottom refractory layer separately for which a new set of input data is obtained. The trained prediction model of the present disclosure provides a quick runtime prediction in plants.

MULTI-PURPOSE PUMP SYSTEM FOR A METAL FURNACE AND RELATED METHODS

A pump system for a metal furnace includes a tank and a magnetic stirrer. The tank includes a tank chamber that is configured to receive a fluid, such as a molten material. The tank is positioned above magnetic stirrer and such that the magnetic stirrer is outside of the tank chamber. The magnetic stirrer includes a rotating permanent magnet configured to generate a moving magnetic field in the molten material in the tank chamber that induces movement in the molten material.

MULTI-PURPOSE PUMP SYSTEM FOR A METAL FURNACE AND RELATED METHODS

A pump system for a metal furnace includes a tank and a magnetic stirrer. The tank includes a tank chamber that is configured to receive a fluid, such as a molten material. The tank is positioned above magnetic stirrer and such that the magnetic stirrer is outside of the tank chamber. The magnetic stirrer includes a rotating permanent magnet configured to generate a moving magnetic field in the molten material in the tank chamber that induces movement in the molten material.

METHOD OF ELIMINATING MICROSTRUCTURE INHERITANCE OF HYPEREUTECTIC ALUMINUM-SILICON ALLOYS
20230145566 · 2023-05-11 ·

A method of eliminating microstructure inheritance of hypereutectic aluminum-silicon alloys. The method includes heating a first amount of the Al—Si alloy to a predetermined temperature above a liquidus temperature of the Al—Si alloy to form a first amount melt; holding the first amount melt at the predetermined temperature for a predetermined amount of time; stirring the first amount melt during the predetermined amount of time; heating a second amount of the Al—Si alloy above the liquidus temperature of the Al—Si alloy to form a second amount melt; and mixing the first amount melt and the second amount melt to form a processed Al—Si casting alloy. The predetermined temperature is between about 750° C. to 850° C. The predetermined amount of time is between 0.1 hour to 0.5 hour. The processed Al—Si casting alloy contains about 30 wt % to about 40 wt % of the first amount of the Al—Si alloy.

Tundish

A tundish, wherein a steel passing hole (43) is provided at a lower portion of a gas-curtain weir refractory body (42); an argon duct (46), a gas chamber (45) and a gas-permeable brick (44) are connected to form a gas-curtain generating device, and the gas-curtain generating device is installed at the lower portion of the gas-curtain weir refractory body (42); the gas-permeable brick (44) is provided in association with the position of the steel passing hole (43), and a length of the gas-permeable brick is designed larger than a width of the steel passing hole (43); and a gas-curtain weir plate (4) is provided in a tundish container, the gas-curtain weir refractory body (42) crosses the tundish container horizontally, and divides the tundish container into a first region and a second region.

Titanium Composite Material and Method for Making It
20170362685 · 2017-12-21 ·

A titanium composite material includes a titanium matrix material and a powder reinforced composite material with a volume ratio of 10%-70%. The titanium matrix material is disposed at an α phase, a β phase, an α+β phase, an omega phase, or an intermetallic α-1, α-2, α-3 phase. The powder reinforced composite material is selected from a ceramic powder material, a powder material with electric features or a magnetic powder material. Thus, the powder reinforced composite material is added into and combined with the titanium matrix material to form the titanium composite material by casting, agglomerating or pressing, so that the titanium matrix material contains the physical, chemical or electric features of the titanium matrix material and the powder reinforced composite material.

Titanium Composite Material and Method for Making It
20170362685 · 2017-12-21 ·

A titanium composite material includes a titanium matrix material and a powder reinforced composite material with a volume ratio of 10%-70%. The titanium matrix material is disposed at an α phase, a β phase, an α+β phase, an omega phase, or an intermetallic α-1, α-2, α-3 phase. The powder reinforced composite material is selected from a ceramic powder material, a powder material with electric features or a magnetic powder material. Thus, the powder reinforced composite material is added into and combined with the titanium matrix material to form the titanium composite material by casting, agglomerating or pressing, so that the titanium matrix material contains the physical, chemical or electric features of the titanium matrix material and the powder reinforced composite material.

H-section steel and method of producing the same

An H-section steel has a predetermined chemical composition in which a thickness of a flange is 100 mm to 150 mm, at a strength evaluation position an area fraction of bainite in a steel structure is 80% or more, yield strength or 0.2% proof strength is 450 MPa or more, tensile strength is 550 MPa or more and 680 MPa or less, at a toughness evaluation position an average austenite grain size in the steel structure is 150 μm or less, and (Mg, Mn)S having a particle size of 0.005 μm to 0.5 μm is included at a density of 1.0×10.sup.5 pieces/mm.sup.2 to 1.0×10.sup.7 pieces/mm.sup.2.