The invention relates to an apparatus for the additive manufacture of a three-dimensional workpiece from a metal melt (1) containing aluminum, in particular an aluminum melt, comprising a compression chamber (2) which receives the metal melt (1) and is delimited by a piston (3) that is movable back and forth and by a nozzle body (4) having a nozzle bore (5) for discharging the metal melt (1) in drop form, wherein the nozzle body (4) has a metallophobic, in particular aluphobic structure (18), at least in the region (8) of a surface (7) adjoining the nozzle bore (5), which surface is arranged on the side facing away from the compression chamber (2),

The invention relates to an apparatus for the additive manufacture of a three-dimensional workpiece from a metal melt (1) containing aluminum, in particular an aluminum melt, comprising a compression chamber (2) which receives the metal melt (1) and is delimited by a piston (3) that is movable back and forth and by a nozzle body (4) having a nozzle bore (5) for discharging the metal melt (1) in drop form, wherein the nozzle body (4) has a metallophobic, in particular aluphobic structure (18), at least in the region (8) of a surface (7) adjoining the nozzle bore (5), which surface is arranged on the side facing away from the compression chamber (2),

(57) Molten metal transfer pump, in which a shaft (4) with the impeller (5) mounted on the shaft (4) is installed on the upper bearing (2) and the lower journal plain bearing (3). The lower journal plain bearing (3) has rotor (15) and stator (16) parts. The rotor part (15) is made in the form of two split bushings (17) mounted on the shaft (4), and the stator part (16) is made in the form of two split bushings (18) fixed in the cage (19) in axial alignment with the shaft (4). Bushings (17) (18) are fixed correspondingly with flat rings (24) (33) and composed of cylinder segments (20), (28) equidistantly placed in a circumferential direction, located correspondingly in the cylindrical groove (21) on the shaft and cylindrical groove (29) of the cage (19) and fixed with cone hold-down rings (22), (30) radially, and with spring rings (23), (31) axially.

A linear conveyer includes a stationary module and a slider. The stationary module includes a frame extending linearly, a stator including armature coils and fixed to the frame, a rail, and a magnetic sensor. The slider movable along the rail with a driving linear motor includes magnetic poles, a rail guide fitted on the rail, and a magnetic scale. The magnetic scale includes a plastic magnet having magnetic poles and extending along an extending direction in which the rail extends, and a back yoke where the plastic magnet is placed. A position of the slider is detected by the magnetic sensor and the magnetic scale. The plastic magnet has a fixed portion that is fixed with respect to the back yoke and a portion other than the fixed portion, the portion being movable relative to the back yoke along an extending direction in which the magnetic scale extends.

A method for casting aluminum on a rotor, comprising: installing casting equipment on a casting workbench and storing enough molten aluminum in the casting equipment, wherein the casting equipment comprises an heat preserving furnace and an electromagnetic pump arranged at a side of the heat preserving furnace; assembling a plurality of rotor iron cores with a plurality of dies respectively and preheating outside the casting workbench; installing the plurality of preheated dies on a plurality of liquid outlet gates at a top end of the electromagnetic pump, wherein each liquid outlet gate is matched with a liquid inlet gate of the dies; heating and keeping the installed die in a multi-stage heating mode; controlling the pressurizing pressure of the electromagnetic pump in time-period when the electromagnetic pump is used for casting; and after completing casting, moving the plurality of dies out of the casting workbench to be cooled. According to the method for casting aluminum through the rotor, the casting efficiency is improved by reasonably distributing the heating time and the one-time multi-casting mode; the top-down temperature gradient is matched with accurate pressure control, so that the compensation capacity is improved.

The invention relates to a levitation melting process and an apparatus for producing castings comprising a ring-shaped element of a conductive material for introducing the casting of a molten batch into a casting mould. In the process, the ring-shaped element is introduced into the region of the alternating electromagnetic field between the induction coils in order to cast the molten batch, thereby initiating a targeted run-off of the melt into the casting mould by influencing the induced magnetic field.

The invention relates to a method for producing casting bodies in a levitation melting method in which a batch of an electrically conductive material is brought into the sphere of influence of at least one alternating electromagnetic field by means of a starting material having a plurality of pre-separated batches separated by regions of reduced cross-section so that the batch is kept in a state of levitation. The regions are designed in such a way that separation of the pre-separated batches takes place only during melting in an alternating electromagnetic field. The melt is then cast into casting moulds.

A scrap melting system and method includes a vessel that is configured to retain molten metal and a raised surface about the level of molten metal in the vessel. Solid metal is placed on the raised surface and molten metal from the vessel is moved upward from the vessel and across the raised surface to melt at least some of the solid metal. The molten metal is preferably raised from the vessel to the raised surface by a molten metal pumping device or system. The molten metal moves from the raised surface and into a vessel or launder.

An electromagnetic device for pumping, circulating or transferring non-ferrous molten metal has a duct made of a refractory material with a first aperture at a first end of the duct and a second aperture at a second end of the duct. The duct conveys a body of non-ferrous molten metal between the first and second apertures. The duct encloses the body of non-ferrous molten metal between the first and second apertures. The duct has opposing first and second external side surfaces. A first inductor assembly extends adjacent to the first side surface. The first inductor assembly comprises a plurality of inductors arranged along a length of the duct adjacent to the first side surface. An electronic circuit generates direct current pulses that energise each inductor of the plurality of inductors in a sequence, so as to generate a moving magnetic field within the body of non-ferrous molten metal which propels the body of non-ferrous molten metal along the duct.

The invention relates to systems for transferring molten metal from one structure to another. Aspects of the invention include a transfer chamber constructed inside of or next to a vessel used to retain molten metal. The transfer chamber is in fluid communication with the vessel so molten metal from the vessel can enter the transfer chamber. A powered device, which may be inside of the transfer chamber, moves molten metal upward and out of the transfer chamber and preferably into a structure outside of the vessel, such as another vessel or a launder.