A method and apparatus for producing a hole in any material by means of controlled fracturing using non-spindle CNC machining includes the steps of: fixturing a workpiece to the table of a non-spindle CNC holemaking machine tool. The cutting tool is then secured to the column of the machine tool and the face of the cutting tool is positioned perpendicular to the centerline of the proposed hole. The surface of the workpiece is approached with the cutting tool to a predetermined clearance level. Thereafter, the cutting tool is driven with sufficient linear force to induce instantaneous strain in the material of the workpiece to a depth necessary to create a hole of a desired size and shape using a drive mechanism. The cutting tool is then repositioned so that the face of cutting tool is perpendicular to centerline of a subsequent hole to be produced.

A processing method includes: a step of setting a workpiece having a workpiece surface made of a material containing metal, on a precision processing machine; and a forming step of forming multiple grooves having a V-shaped cross-section, at intervals of a constant pitch in a predetermined area on the workpiece surface, using a tool provided in the precision processing machine to thereby form a V-groove pattern made up of the multiple grooves, in the predetermined area. In the forming step, each time one groove is formed, the relative position between the tool and the workpiece is moved in a direction intersecting the longitudinal direction of the groove and the angle of the groove face of the groove is gradually varied so that a uniform color can be visually recognized in every location in the predetermined area when the predetermined area is observed from a predetermined viewpoint.

A fully scalable turbomachine in which one or more of its components, in particular its bladed components, such as a blisk, is manufactured by controlled-fracture machining. The practical effects of the invention are (1) to improve the quality of current turbomachine components at greater rates of production and lower costs, (2) to increase the performance and the range of uses of current turbomachine functions, and (3) to enable new uses of turbomachines that are currently restricted by the lack of scalability and practicality in manufacturing. The most preferred embodiment of the invention is the gas turbine functioning as a jet engine or a turboshaft engine either for propulsion or for power generation.

The step being performed in a state where a wheel body is fixed to be prevented from rotating around a rotation axis while a cutting edge of a cutting tool is in contact with the three-dimensional shape surface of the design surface in the wheel body, the cutting tool being three-dimensionally and continuously moved relatively along the three-dimensional shape surface while being changed in direction with respect to the three-dimensional shape surface to allow a rake face of the cutting tool to face a tool travel direction to perform three-dimensional continuous cutting processing that allows a specular glossy surface to be automatically formed in the three-dimensional shape surface, the specular glossy surface being finished into a processed surface having a high metallic gloss property by exposing the base metal.

A tool for machining a groove of a rotation-symmetric component, preferably a piston of an internal combustion engine, is provided. The machining is carried out by a rotation of the tool around an axis of symmetry of the rotation-symmetric component to be machined. The tool includes at least one arm disposed in such a way that a circumference of the rotation-symmetric component can at least be partially enclosed. Also, a machining device for machining of the groove is provided on the at least one arm. At least one adjusting device is provided to adjust a contact force of the at least one machining device on the rotation-symmetric component, and to adapt the tool to different diameters of the rotation-symmetric component.

A tool for machining a groove of a rotation-symmetric component, preferably a piston of an internal combustion engine, is provided. The machining is carried out by a rotation of the tool around an axis of symmetry of the rotation-symmetric component to be machined. The tool includes at least one arm disposed in such a way that a circumference of the rotation-symmetric component can at least be partially enclosed. Also, a machining device for machining of the groove is provided on the at least one arm. At least one adjusting device is provided to adjust a contact force of the at least one machining device on the rotation-symmetric component, and to adapt the tool to different diameters of the rotation-symmetric component.

A method and apparatus for producing a hole in any material by means of controlled fracturing using non-spindle CNC machining includes the steps of: fixturing a workpiece to the table of a non-spindle CNC holemaking machine tool. The cutting tool is then secured to the column of the machine tool and the face of the cutting tool is positioned perpendicular to the centerline of the proposed hole. The surface of the workpiece is approached with the cutting tool to a predetermined clearance level. Thereafter, the cutting tool is driven with sufficient linear force to induce instantaneous strain in the material of the workpiece to a depth necessary to create a hole of a desired size and shape using a drive mechanism. The cutting tool is then repositioned so that the face of cutting tool is perpendicular to centerline of a subsequent hole to be produced.

A method and apparatus for producing a hole in any material by means of controlled fracturing using non-spindle CNC machining includes the steps of: fixturing a workpiece to the table of a non-spindle CNC holemaking machine tool. The cutting tool is then secured to the column of the machine tool and the face of the cutting tool is positioned perpendicular to the centerline of the proposed hole. The surface of the workpiece is approached with the cutting tool to a predetermined clearance level. Thereafter, the cutting tool is driven with sufficient linear force to induce instantaneous strain in the material of the workpiece to a depth necessary to create a hole of a desired size and shape using a drive mechanism. The cutting tool is then repositioned so that the face of cutting tool is perpendicular to centerline of a subsequent hole to be produced.

An apparatus and method are provided for three dimensional planing of a workpiece. The apparatus includes a base, a displaceable machine table supported on that base, a displaceable spindle supported on the base adjacent the machine table, a cutting tool held in a chuck carried on the spindle and a control module. The control module includes a controller and a plurality of actuators to provide precise displacement of the machine table, spindle, cutting tool and the workpiece for planing surface features into the workpiece.

Provided is a method of quantitatively evaluating machined surface quality, in which quantitatively evaluating the machined surface quality is possible and a stable evaluation is obtained. The method includes the steps of: measuring the positions of cutter marks arranged in a feed direction of machining paths; calculating a difference between the positions of the cutter marks on the adjacent machining paths in a pickfeed direction; and quantitatively evaluating the surface quality using a standard deviation of the difference.