A method and system for electroslag strip cladding (ESSC) of rail heads without preheating utilizing twin electroslag strip welding techniques. The twin ESSC techniques include depositing a layer of wear and corrosion resistance cladding material onto the entire running surface of the rail head at a relatively fast welding speed of approximately sixty cm/minute with less than one cm/meter of distortion. The welding speed is achieved by moving a twin ESSC welding head along a rail, with the running surface of the rail head facing upward, or advancing a rail through a space under the twin ESSC welding head, with the running surface of the rail head facing upward, while cladding material is deposited continuously onto the running surface of the rail head.

A method and system for electroslag strip cladding (ESSC) of rail heads without preheating utilizing twin electroslag strip welding techniques. The twin ESSC techniques include depositing a layer of wear and corrosion resistance cladding material onto the entire running surface of the rail head at a relatively fast welding speed of approximately sixty cm/minute with less than one cm/meter of distortion. The welding speed is achieved by moving a twin ESSC welding head along a rail, with the running surface of the rail head facing upward, or advancing a rail through a space under the twin ESSC welding head, with the running surface of the rail head facing upward, while cladding material is deposited continuously onto the running surface of the rail head.

A solid wire for electroslag welding, including Fe and, by mass % based on a total mass of the wire: C: more than 0% and 0.03% or less; Si: more than 0% and 0.10% or less; Mn: more than 0% and 0.25% or less; Ni: 10.5%-14.0%; S: more than 0% and 0.010% or less; Al: more than 0% and 0.250% or less; REM: 0.002%-0.080%; and O: more than 0% and 0.0090% or less.

Strip cladding heads having strip pressure limits and strip cladding systems with strip cladding heads having strip pressure limits are disclosed are disclosed. A disclosed example cladding head for a strip cladding system includes a first contact jaw comprising first and second contacts to deliver welding power to a cladding strip that is driven between the first and second contacts, a first contact pressure adjuster to set a first pressure applied by the first and second contacts to the cladding strip, and a first strip lock preventer to limit the first pressure applied by the first and second contacts to the cladding strip to less than a threshold pressure.

A method for the manufacture of a welded joint including the following successive steps: I. The provision of at least two metallic substrates wherein at least one metallic substrate is a steel substrate, and II. The welding of the at least two metallic substrates with a welding head while, simultaneously, applying on the at least two metallic substrates, ahead of the welding head, a welding flux including a titanate and a nanoparticulate oxide selected from the group consisting of TiO.sub.2, SiO.sub.2, ZrO.sub.2, Y.sub.2O.sub.3, Al.sub.2O.sub.3, MoO.sub.3, CrO.sub.3, CeO.sub.2, La.sub.2O.sub.3 and mixtures thereof.

A method of manufacturing a tube is provided. The method includes: selecting a core pipe having a thickness that is initially less than a desired thickness of the tube; and building-up an outer layer over an exterior surface of the core pipe via additive manufacturing so as to increase the thickness of the core pipe such that the thickness of the core pipe is equal to the desired thickness of the tube.

Provided is an austenitic stainless steel weld joint that is excellent in polythionic acid SCC resistance and naphthenic acid corrosion resistance, and is also excellent in creep ductility. An austenitic stainless steel weld joint includes a base material and a weld metal. The weld metal has a chemical composition at its width-center position and at its thickness-center position consisting of, in mass %, C: 0.050% or less, Si: 0.01 to 1.00%, Mn: 0.01 to 3.00%, P: 0.030% or less, S: 0.015% or less, Cr 15.0 to 25.0%, Ni: 20.0 to 70.0%, Mo: 1.30 to 10.00%, Nb: 0.05 to 3.00%, N: 0.150% or less, and B: 0.0050% or less, with the balance: Fe and impurities.

A hybrid electroslag cladding method includes the steps of: providing a workpiece (6) to be cladded; guiding a strip electrode (4) onto the surface of the workpiece (6); cladding the strip electrode (4) onto the surface of the workpiece (6) using electroslag cladding; guiding a metal cored hybrid electroslag cladding wire (7) into the weld puddle (9) of the strip electrode (4) for controlling the chemical composition of the cladding.

Strip cladding heads having independent strip pressure adjustments and strip cladding systems with strip cladding heads having independent strip pressure adjustments are disclosed. A disclosed example cladding head for strip cladding system includes a first contact jaw, a second contact jaw, and a third contact jaw. The first contact jaw includes first and second contacts to deliver welding power to a cladding strip that is driven between the first and second contacts. The second contact jaw includes third and fourth contacts to deliver the welding power to the cladding strip that is driven between the third and fourth contacts. The third contact jaw includes fifth and sixth contacts to deliver the welding power to the cladding strip that is driven between the fifth and sixth contacts, where the first, second, and third contact jaws selectively provide symmetrical contact with the cladding strip across a width of the cladding strip when the cladding strip has one of at least three incremental strip widths, and the three incremental strip widths correspond to ones of the first, second, and third contact jaws.

A rail welding method and device are provided. The method includes: welding a bottom of rail, wherein welding is repeatedly performed along a first swing trajectory in a lengthwise direction of a weld seam, from one end of the bottom of rail to the other end of the bottom of rail; welding a waist of rail, wherein welding is repeatedly performed in the lengthwise direction of the weld seam along a second swing trajectory, from one end of the waist of rail, and the second swing trajectory is divided into two regions for respective welding in a width direction of the weld seam; and welding a head of rail, wherein welding is performed in the lengthwise direction of the weld seam along the first swing trajectory, between one end of the head of rail and the other end of the head of rail.