Provided is a method for producing a resin molded article including an introducing step of introducing a plurality of resin foam particles and a heat medium substance into a forming mold, and a molding step of, after the introducing step, heating the forming mold to a temperature at which the heat medium substance can be vaporized, thereby obtaining a resin molded article including the plurality of resin foam particles.

A piston for a heavy duty diesel engine including a composite layer forming at least a portion of a combustion surface is provided. The composite layer has a thickness greater than 500 microns and includes a mixture of components typically used to form brake pads, such as a thermoset resin, an insulating component, strengthening fibers, and an impact toughening additive. According to one example, the thermoset resin is a phenolic resin, the insulating component is a ceramic, the strengthening fibers are graphite, and the impact toughening additive is an aramid pulp of fibrillated chopped synthetic fibers. The composite layer also has a thermal conductivity of 0.8 to 5 W/m.Math.K. The body portion of the piston can include an undercut scroll thread to improve mechanical locking of the composite layer. The piston can also include a ceramic insert between the body portion and the composite layer.

A manufacturing procedure for ceiling trims for vehicles. The ceiling trims comprise at least one first coating sheet and at least one second coating sheet that extend along one of the sides of the first sheet, joined via a layer of heat-stable polyurethane adhesive, comprising a step of applying a gas-phase catalyst on such sheets through a thermoforming mould that starts before the mould is completely closed and ends before the mould is completely opened. As a result of the application of a gas-phase catalyst we prevent the use of demoulding agents to facilitate extraction of the ceiling trim formed inside the mould.

A three-dimensional molding producing apparatus (100) includes: a three-dimensional molding forming device (130) that forms a three-dimensional molding (300) by a powder lamination method by using a molding material (200) obtained by mixing a urethane resin powder with a gypsum powder and; and a urethane resin impregnating device (150) that impregnates a urethane resin into the three-dimensional molding (300). The three-dimensional molding producing apparatus (100) further includes: an aqueous medium dipping device (170) for immersing the three-dimensional molding (300) in an aqueous medium after impregnation of the urethane resin by the urethane resin impregnating device (150) is completed. This makes it possible to form a high-strength three-dimensional molding in forming a three-dimensional molding by the powder lamination method. Furthermore, it is also possible to form a soft three-dimensional molding.

A piston for a heavy duty diesel engine including a composite layer forming at least a portion of a combustion surface is provided. The composite layer has a thickness greater than 500 microns and includes a mixture of components typically used to form brake pads, such as a thermoset resin, an insulating component, strengthening fibers, and an impact toughening additive. According to one example, the thermoset resin is a phenolic resin, the insulating component is a ceramic, the strengthening fibers are graphite, and the impact toughening additive is an aramid pulp of fibrillated chopped synthetic fibers. The composite layer also has a thermal conductivity of 0.8 to 5 W/m.Math.K. The body portion of the piston can include an undercut scroll thread to improve mechanical locking of the composite layer. The piston can also include a ceramic insert between the body portion and the composite layer.

A mixing device includes a base, a side tube and a primary extruder screw. The base includes an upper case body and a lower case body cooperating with each other to define an accommodating space. The upper case body has a first inlet and a second inlet communicating with the accommodating space and adapted respectively for passage of two materials into the accommodating space therethrough. The lower case body has a third inlet communicating with the accommodating space. The side tube cooperates with the third inlet to be adapted for passage of elastic fillers into the accommodating space therethrough. The primary extruder screw is operable for mixing the elastic fillers with a reaction product made by the two materials to form a molding material.

A piston for a heavy duty diesel engine including a composite layer forming at least a portion of a combustion surface is provided. The composite layer has a thickness greater than 500 microns and includes a mixture of components typically used to form brake pads, such as a thermoset resin, an insulating component, strengthening fibers, and an impact toughening additive. According to one example, the thermoset resin is a phenolic resin, the insulating component is a ceramic, the strengthening fibers are graphite, and the impact toughening additive is an aramid pulp of fibrillated chopped synthetic fibers. The composite layer also has a thermal conductivity of 0.8 to 5 W/m.Math.K. The body portion of the piston can include an undercut scroll thread to improve mechanical locking of the composite layer. The piston can also include a ceramic insert between the body portion and the composite layer.

The invention relates to a sandwich component composed of at least two building material plates which are arranged essentially parallel to one another at a distance from one another and have a polyurethane foam core between the spaced building material plates, wherein the ratio of the greatest measured compressive modulus of the polyurethane foam core in a direction oriented parallel to the building material plates to the compressive modulus of the polyurethane foam core in a direction oriented perpendicular to the building material plates is less than 1.7. To produce the sandwich components, a mixture of (a) at least one polyisocyanate component, (b) at least one component which comprises at least one polyfunctional compound which is reactive toward isocyanates and (c) at least one blowing agent is introduced by the high-pressure injection method into a hollow space between spaced building material plates. The process makes it possible to produce sandwich components whose foam core has reduced anisotropy combined with good insulation values.

Provided are a molded article formed of a thermoplastic resin composition, wherein a maximum height (Rmax) of surface roughness of the molded article measured in accordance with JIS B 0601-1982 and a centerline average roughness (Ra) of a surface of the molded article measured in accordance with JIS B 0601-1982 satisfy a formula: 9Rmax/(Ra+1)45, an area ratio of through-holes of the molded article is 1% or more and 20% or less, with a surface area of the molded article being 100%, and a bulk density of the molded article is 0.13 g/cm.sup.3 or more and 0.50 g/cm.sup.3 or less; a method for producing the molded article; and a laminate having the molded article.

The invention relates to a method for producing at least two-layer components and correspondingly produced components per se as absorptive lining in the interior and/or boot or for floor coverings of motor vehicles, comprising a top material and an absorber.