A converting assembly performs a plurality of conversion functions on sheet material to convert the sheet material into packaging templates. The converting assembly includes a plurality of tool rollers. Each of the tool rollers has one or more conversion tools thereon. The one or more conversion tools on an individual tool roller are configured to perform a subset of the plurality of conversion functions that convert the sheet material into packaging templates.

A scoring rule for forming a folding score on a sheet material includes a pair of score members with a scoring surface portions with individually asymmetrical flat outer surfaces extending at an angle. The score members press against a first side of the sheet material to cause a pair of laterally spaced fold score lines to be formed on the first side of the sheet material by the scoring surface portions. As the scoring rule engages the sheet material, a second, opposite side of the sheet material is compressed such that rubber-type material of an anvil of the rotary press bulges towards and forces the sheet material into an area between the pair of score members causing a self-contained single longitudinally inwardly extending groove to be formed on the second, opposite side of the sheet material along a line parallel to and positioned between the laterally spaced score lines.

A scoring rule for forming a folding score on a sheet material includes a pair of score members with a scoring surface portions with individually asymmetrical flat outer surfaces extending at an angle. The score members press against a first side of the sheet material to cause a pair of laterally spaced fold score lines to be formed on the first side of the sheet material by the scoring surface portions. As the scoring rule engages the sheet material, a second, opposite side of the sheet material is compressed such that rubber-type material of an anvil of the rotary press bulges towards and forces the sheet material into an area between the pair of score members causing a self-contained single longitudinally inwardly extending groove to be formed on the second, opposite side of the sheet material along a line parallel to and positioned between the laterally spaced score lines.

A system for forming a pressware product from a web of a roll of material comprises a positive mold, a negative mold, a heating element, an actuator, a force sensor, and a control system. The positive mold forms a top surface of the pressware product. The negative mold forms a bottom surface of the pressware product. The heating element is coupled to the positive mold or the negative mold. The actuator shifts the positive mold or the negative mold to cut and form the pressware product in a single stroke. The force sensor detects the forming force applied by the actuator, and the control system directs the actuator to adjust the forming force.

A system for decurling a web from a roll of material comprises rollers, a decurling station actuator, a sensor, and a controller. The rollers are configured to pull the web along a path with an angle. The decurling station actuator is configured to shift one of the rollers relative to the other rollers to adjust the angle of the path. The sensor is configured to sense a characteristic of the roll of material and generate sensor data. The controller is configured to receive a signal representative of the sensor data and direct the decurling station actuator to shift one of the rollers based at least in part on the sensor data.

A method for producing a bowl formed by a tray closed by a sealing film involves preparing a blank where a first and a second couples of crease lines delimit a bottom panel, two first and two second side walls, each first side wall provided of an internal flap and an external flap delimited by respective third and fourth crease lines, each second side wall provided of an internal flap and an external flap delimited by respective fifth and sixth crease lines, erecting the blank into a tray, folding the internal and external flaps of each first side wall about the respective third crease line and the internal and external flaps of each second side wall about the respective fifth crease line, applying adhesive on the internal and/or external flaps of each first and second side walls, folding the external flap of each first side wall about the respective fourth crease line and the external flap of each second side wall about the respective sixth crease line, forming a rim, applying adhesive on gaps between abutting ends of rims of adjacent first and second side walls, and attaching the sealing film on the rims.

A method and apparatus are shown for securing a top for a cardboard carton where the carton has a bottom wall and integral sidewalls, an initially open interior and initially open top flaps with outwardly extending ears. The top flaps are folded to a carton closing position which closes off the initially open interior of the cardboard carton. The ears are also folded to a position in contact with the sidewalls of the carton. A set of punches are aligned with the folded ears of the carton and are actuated to force a first layer of cardboard from a respective top flap through an underlying region of the carton sidewall. A set of platens are located so as to underlie and reinforce the sidewalls of the carton as the punching operation takes place.

A process of manipulating a closable carton with lid panels extending from walls of the carton and tabs received in slots formed in the lid panels to secure the lid panels to close the carton. The process has a step of moving a folding element transverse to each wall from which a lid extends to move the one or more lids into a position which closes the carton. The process has a step of lifting the closed carton past a non-return support and into engagement with another carton to provide a stack of closed cartons supported by the non-return support. The process has a step of the support then releasing a stack of closed cartons to a conveyor.

A forming machine (2) for forming a box (60) from a blank (6) made of paper or cardboard, including a base (6a) and side panels (6a, 6b, 6c, 6d) connected to the base (6a), comprises: a working zone configured to receive the blank (6); a plurality of folders (21) positioned in the working zone and configured to interact with the side panels (6a, 6b, 6c, 6d) of the blank (6) to fold them and dispose them parallel to a vertical direction (V), with respective lateral borders juxtaposed to define vertical edges of the side wall of the box (60); a plurality of heads (22), including respective pressers (222) that are movable towards and away from each other, wherein each presser (222) is configured to press a respective vertical edge from the outside of the space inside the box (60).

A sheet stacking device is provided with a hopper unit configured to stack a sheet, a feeding unit configured to feed out the sheet to the hopper unit, a distance detection unit configured to detect an inter-sheet distance, in the vertical direction, between a rear end portion of the sheet that is preceding and a tip end portion of the sheet that is subsequent, and an output unit configured to output a behavior stabilization command for the sheet based on the inter-sheet distance.