D05B19/00

Sewing machine and pattern alignment method

A sewing machine includes a sewing portion, a movement portion, a processor and a memory. The memory is configured to store computer-readable instructions that, when executed by the processor, instruct the processor to perform processes. The processes include acquiring pattern data indicating positions of a plurality of needle drop points to sew a pattern, acquiring a position of a sewing start point of the pattern, performing first correction, performing second correction that uses the acquired position of the sewing start point as a base point, and corrects the pattern data, by changing, by an acquired change amount, the positions of the plurality of needle drop points represented by the pattern data corrected by the first correction, and controlling the sewing portion and the movement portion and sewing the pattern on the sewing object, in accordance with the pattern data corrected by the second correction.

Sewing method and apparatus to increase 3D object strength
11840784 · 2023-12-12 · ·

An addition to additive manufacturing sews a number of printed substrate sheets together using industrial sewing machine technology. Portions of the final 3D object that will be solid are sewn together into bundles of the object with a needle protruding through the top of the bundle via a sewing machine with a looping mechanism connecting the thread loops under each bundle of printed substrate sheet layers. This will result in many well connected stack bundles that are then stacked in alignment to form the final stack. During heat and compression, the stitch thread may bunch together and become entangled with the cooled plastic of the final solid 3D object. Removal of the excess substrate may proceed as usual, since the sewing is applied only in the solid portions of the final object. The end result will be a part with much higher strength in the Z axis.

Sewing machine, terminal apparatus, sewing machine system, information generating method, display method, and program

An operation state ascertaining unit of a sewing machine ascertains an operation state of a sewing machine main body. A content information selection unit selects particular content information that corresponds to the operation state ascertained by the operation state ascertaining unit from among multiple content information stored in an operation-associated content information storage unit that stores multiple content information corresponding to the operation state. An instruction information appending unit appends additional information with respect to instruction content for the main body to the content information selected by the content information selection unit. A coding unit codes the selected content information to which the additional information has been appended by the instruction information appending unit. A display unit displays the content information coded by the coding unit. Subsequently, a reader unit of a terminal apparatus reads the coded content information, and a display unit displays the content thus read.

SEWING METHOD AND APPARATUS TO INCREASE 3D OBJECT STRENGTH
20210148026 · 2021-05-20 ·

An addition to additive manufacturing sews a number of printed substrate sheets together using industrial sewing machine technology. Portions of the final 3D object that will be solid are sewn together into bundles of the object with a needle protruding through the top of the bundle via a sewing machine with a looping mechanism connecting the thread loops under each bundle of printed substrate sheet layers. This will result in many well connected stack bundles that are then stacked in alignment to form the final stack. During heat and compression, the stitch thread may bunch together and become entangled with the cooled plastic of the final solid 3D object. Removal of the excess substrate may proceed as usual, since the sewing is applied only in the solid portions of the final object. The end result will be a part with much higher strength in the Z axis.

Method of quilting layered input web

Apparatuses, methods, and computer program products for quilting webs without compressing the webs. A quilting machine includes a needle bar to which needles are attached, needle thread passing through each needle, a looper shaft to which loopers are attached, a looper corresponding to each needle and from which looper thread is provided to form stitches, and a retainer bar to which spreaders are attached to facilitate stitching. A drive pulley powered by a first servo motor rotates cranks to move the needles through a cycle and rotates a belt which rotates an indexer pulley. Rotation of the indexer pulley oscillates the looper shaft and reciprocates the retainer bar. Another drive pulley powered by a second servo motor operates to move an input web through the machine between chain stiches.

Method of quilting layered input web

Apparatuses, methods, and computer program products for quilting webs without compressing the webs. A quilting machine includes a needle bar to which needles are attached, needle thread passing through each needle, a looper shaft to which loopers are attached, a looper corresponding to each needle and from which looper thread is provided to form stitches, and a retainer bar to which spreaders are attached to facilitate stitching. A drive pulley powered by a first servo motor rotates cranks to move the needles through a cycle and rotates a belt which rotates an indexer pulley. Rotation of the indexer pulley oscillates the looper shaft and reciprocates the retainer bar. Another drive pulley powered by a second servo motor operates to move an input web through the machine between chain stiches.

Sewing machine and holder member

The sewing machine includes an imaging unit, a conveyor portion, a processor, and a memory. The imaging unit has an image capture range, and is configured to capture an image of a holder member. The conveyor portion is configured to convey the holder member relative to the imaging unit in a first and a second direction. The processor performs processes. The processes include causing the imaging unit to capture the image of the holder member that has entered the image capture range. The processes include acquiring first image data that is data of a first image representing the image of the holder member. The processes include identifying a predetermined marker from the first image of the acquired first image data. The processes include determining whether an inclination angle of the holder member exceeds a predetermined value on the basis of a variable acquired on the basis of the identified marker.

Sewing-machine operating program, sewing machine, and terminal device

A sewing-machine operating program is installed in a terminal device of a user. A specifying information acquiring step causes a short-distance information acquiring unit to acquire specifying information recorded on a sewing-machine main unit. In the distance measuring step, an apart distance is calculated from a detection result of a movement detecting sensor with a position where the specifying information is acquired being as an initial position. In the distance comparing step, for a remote operation to the sewing-machine main unit, the apart distance and a prescribed distance are compared. In the function restricting step, when the apart distance is within the prescribed distance, an operation command is transmitted to the sewing-machine main unit via a wireless communication device, and when the apart distance exceeds the prescribed distance, the operation command is not transmitted to the sewing-machine main unit.

Sewing method and apparatus to increase 3D object strength
10920351 · 2021-02-16 · ·

An addition to additive manufacturing sews a number of printed substrate sheets together using industrial sewing machine technology. Portions of the final 3D object that will be solid are sewn together into bundles of the object with a needle protruding through the top of the bundle via a sewing machine with a looping mechanism connecting the thread loops under each bundle of printed substrate sheet layers. This will result in many well connected stack bundles that are then stacked in alignment to form the final stack. During heat and compression, the stitch thread may bunch together and become entangled with the cooled plastic of the final solid 3D object. Removal of the excess substrate may proceed as usual, since the sewing is applied only in the solid portions of the final object. The end result will be a part with much higher strength in the Z axis.

SYSTEM AND METHOD FOR MONITORING QUILTING
20210032790 · 2021-02-04 ·

A stitch monitoring system configured to provide one or more real-time views of stitching applied to a quilt during construction of the quilt on a long arm sewing machine. The stitch monitoring system including a camera having a housing configured to selectively adhere to an exterior of a sewing machine, an imaging module configured to convert photons to electrons for digital processing, a compound macro lens assembly comprising a first lens, a second lens, a third lens, and a spacer element positioned between the second lens and the third lens having a length to enable a sharp image of stitching applied to the quilt when the quilt is positioned adjacent to the third lens, and a wireless transceiver module configured to wirelessly transmit data gathered by the imaging module via a wireless network to display real-time views of stitching applied to the quilt by the sewing machine.