A system for controlling digital gas valves of an appliance utilizing a configurable duty cycle that includes a configurable ON time, a configurable cycle period and one or more configurable burner power level variables. In some instances, the configurable duty cycle may be configured at least in part by operation of a control knob, and in some instances, multiple burner power levels may be specified such that cycling may be performed between multiple burner power levels.

A controller for use in a gas appliance system includes a circuit board, a plurality of connectors and a processor mounted on the circuit board. The processor controls operation of the gas appliance using, in part, at least one connector of the plurality of connectors and control settings for an intermittent pilot (IP) system in response to a user selection to configure the controller to control an IP system, and controls operation of the gas appliance using, in part, at least one connector of the plurality of connectors and control settings for a direct spark ignition (DSI) system in response to a user selection to configure the controller to control a DSI system.

A method for combustion tuning, comprises collecting exhaust parameters indicating combustion status of a boiler by a sensor array; determining whether the exhaust parameters of the boiler match a preset optimization target; and optimizing combustion, if the exhaust parameters do not match the preset optimization target by selecting a model from a model repository based on a current boiler condition, wherein the model corresponds to a relationship between model input variables and the exhaust parameters; determining at least one optimized model input variable of the boiler for realizing the optimization target, based on the selected model; and adjusting actuators of the boiler according to the optimized model input variable.

A boiler coal saving control method includes a linear relation model creating step, an optimization target determination step, and a machine learning step. The linear relation model creating step includes creating a multi-grade model grading mechanism and creating linear relation models accordingly so as to fill an empty set in a data set. The multi-grade model grading mechanism includes performing primary grading based on boiler load, coal quality, and ambient temperature, and secondary grading based on boiler load. The optimization target determination step includes determining a boiler optimization target that includes boiler combustion efficiency and a nitrate concentration control value for flue gas. The machine learning step performs machine learning according to a data source and includes a model numbering sub-step, an ontology determination sub-step, and a target optimization sub-step. The control method uses machine learning to provide an operation recommendation for improving boiler combustion efficiency and thereby saving coal.

A combustion analyzer configured to simultaneously detect the concentrations of oxygen, carbon monoxide and methane in a combustion process is provided. The combustion analyzer includes an oxygen sensor configured to detect the oxygen in the combustion process and generate a sensor signal indicative of the concentration of oxygen in the combustion process. The combustion analyzer further includes a dual carbon monoxide-methane sensor configured to operate at approximately 400° C. and provide a second sensor signal indicative of methane concentration and at approximately 300° C. to selectively provide a third sensor signal indicative of carbon monoxide concentration. The combustion analyzer finally includes a controller configured to receive the sensor signals, determine the concentration of oxygen, and generate a carbon monoxide concentration output and methane concentration output based on the dual carbon monoxide-methane sensor signals and the concentration of oxygen.

A flame detection system is designed to detect leakage in flame sense circuits. The flame detection system includes a flame sensor, an amplifier, a detection circuit, and a microcontroller. Flame sense circuitry use operational amplifiers that needs negative voltage supply for its operation. Negative supply voltage properly measures negative input signals. Once a leakage current in the flame detection system is determined a shutdown signal is provided to shut down a flame sensor when the leakage current condition is determined.

A system for controlling digital gas valves of an appliance utilizing a configurable duty cycle responsive to time, temperature and burner power level variables.

Described is a device (11) for controlling the combustion of a burner (1), comprising: first means (12) for measuring the fuel flow rate (Vg); second means 13 for measuring the flow rate of the comburent (Va) first operator means (14) for controlling the opening of an inlet valve (5) as a function of the quantity of fuel to be supplied to the burner (1); second operator means (15) for controlling the comburent flow regulator means (8) as a function of the quantity of comburent to be supplied to the burner (1); According to this invention, the device (11) comprises a unit (16) for controlling the first operator means (14) and the second operator means (15) as a function of the values measured by the first measuring means (12) and by the second measuring means (13).

A flame detection system is designed to detect leakage in flame sense circuits. The flame detection system includes a flame sensor, an amplifier, a detection circuit, and a microcontroller. Flame sense circuitry use operational amplifiers that needs negative voltage supply for its operation. Negative supply voltage properly measures negative input signals. Once a leakage current in the flame detection system is determined a shutdown signal is provided to shut down a flame sensor when the leakage current condition is determined.

A combustion air proving system is provided for a burner assembly having a burner for providing heat to a location, a controller, and a back plate. Outside air is fed to the burner via a conduit, and is connected to an inlet of the system. An outlet of the system is connected to the burner via the back plate. A damper within the system is translatable between open and closed positions for allowing and blocking air flow, respectively. A sensor measures an air flow parameter of air flow to the burner. The sensor communicates with the controller, which shuts down the burner if the parameter measured by the sensor meets a predetermined threshold value. An assembly installer may test for proper sensor and controller functions by translating the damper to the closed position and blocking outside air flow.