The present invention provides a method of manufacturing leather, which not only significantly suppresses the occurrence of adhesive wrinkling and boarding/alighting wrinkling when used for an automobile seat, for example, but also exhibits appropriate flexibility.

The present invention is a method of manufacturing leather including a pretreatment step, a tanning step, a retanning step, and a drying and finishing step in this order, the retanning process including, in the following order, subjecting a shaving leather obtained from the tanning process to a stage of performing treatment using a predetermined retanning agent and a predetermined resin, a stage of performing treatment using a predetermined retanning agent, a predetermined resin, and a predetermined fatliquoring agent, and a stage of performing treatment using a predetermined resin and a predetermined fatliquoring agent, and the drying in the drying and finishing process including, in the following order, subjecting a leather obtained from the retanning process to a stage of drying under reduced pressure under predetermined conditions and a step of drying at atmospheric pressure under predetermined conditions.

The present invention provides a method of manufacturing leather, which not only significantly suppresses the occurrence of adhesive wrinkling and boarding/alighting wrinkling when used for an automobile seat, for example, but also exhibits appropriate flexibility.

The present invention is a method of manufacturing leather including a pretreatment step, a tanning step, a retanning step, and a drying and finishing step in this order, the retanning process including, in the following order, subjecting a shaving leather obtained from the tanning process to a stage of performing treatment using a predetermined retanning agent and a predetermined resin, a stage of performing treatment using a predetermined retanning agent, a predetermined resin, and a predetermined fatliquoring agent, and a stage of performing treatment using a predetermined resin and a predetermined fatliquoring agent, and the drying in the drying and finishing process including, in the following order, subjecting a leather obtained from the retanning process to a stage of drying under reduced pressure under predetermined conditions and a step of drying at atmospheric pressure under predetermined conditions.

A process for tanning animal hides comprising the steps of: providing a container comprising a pickled hide, a tanning agent and optionally an aqueous solution, where the total amount of water in the container is no more than 110% of the total water that can be retained by the pickled animal hide, and where the total amount of tanning agent in the container is no more than 110% of the total tanning agent that can be retained by the pickled animal hide, and basifying the animal hide to bind the tanning agent in the animal hide.

A process for tanning animal hides comprising the steps of: providing a container comprising a pickled hide, a tanning agent and optionally an aqueous solution, where the total amount of water in the container is no more than 110% of the total water that can be retained by the pickled animal hide, and where the total amount of tanning agent in the container is no more than 110% of the total tanning agent that can be retained by the pickled animal hide, and basifying the animal hide to bind the tanning agent in the animal hide.

A recycling process for achieving near-zero emissions of tannery effluent is characterized in that effluent recycling is carried out independently in soaking, liming, re-liming, de-liming bating, pickling chrome tanning, re-tanning, neutralizing, and dyeing procedures. The effluents in the above procedures can be recycled in each step. This process greatly reduces effluent discharge and helps solve the problem of tanning pollution. The process also improves the quality of the finished leather, effectively decreases loose grain rate and increases compactness and fullness of the finished product. The project can reduce chemical material consumption by 15%-55%. For example, the consumption of chromium powder can be reduced up to 65%. Consumption of other chemical materials can be reduced by more than 90%, while certain chemical materials can be essentially completely conserved.

A recycling process for achieving near-zero emissions of tannery effluent is characterized in that effluent recycling is carried out independently in soaking, liming, re-liming, de-liming bating, pickling chrome tanning, re-tanning, neutralizing, and dyeing procedures. The effluents in the above procedures can be recycled in each step. This process greatly reduces effluent discharge and helps solve the problem of tanning pollution. The process also improves the quality of the finished leather, effectively decreases loose grain rate and increases compactness and fullness of the finished product. The project can reduce chemical material consumption by 15%-55%. For example, the consumption of chromium powder can be reduced up to 65%. Consumption of other chemical materials can be reduced by more than 90%, while certain chemical materials can be essentially completely conserved.

A method for tanning animal skin may include: putting the animal skin in contact with a first tanning bath comprising (weight percentages referring to a pelt weight of the animal skin): water, at least one C.sub.2-C.sub.8 aliphatic dialdehyde in a quantity within a range of 2%-30%, and/or at least one non-ionic surfactant in a quantity within a range of 0.1%-20%, wherein the first tanning bath has a pH within a range of 1-5 and a density within a range of 3°Bé-10°Bé; bringing the pH of the first tanning bath to a pH greater than 5 and less than or equal to 8; and/or washing the animal skin to obtain a tanned animal skin.

A method for tanning animal skin may include: putting the animal skin in contact with a first tanning bath comprising (weight percentages referring to a pelt weight of the animal skin): water, at least one C.sub.2-C.sub.8 aliphatic dialdehyde in a quantity within a range of 2%-30%, and/or at least one non-ionic surfactant in a quantity within a range of 0.1%-20%, wherein the first tanning bath has a pH within a range of 1-5 and a density within a range of 3°Bé-10°Bé; bringing the pH of the first tanning bath to a pH greater than 5 and less than or equal to 8; and/or washing the animal skin to obtain a tanned animal skin.

Method (1) for metal-free tanning of a quantity of hide having initial weight (w), said quantity of hide being contained in a drum, wherein said method (1) comprises at least one tanning treatment (B) of said hide including at least the following operating steps: B.1 feeding aliphatic aldehyde into said drum, in a percentage ranging between about 1% and 3% by weight with respect to the initial weight (w) of said hide, optionally equal to about 2% by weight, and B.2 moving said drum for a time period of at least about 10 min, optionally approximately 20 min at an operating speed between 1 and 8 revolutions/minute, preferably comprised between 4 and 5 revolutions/minute; B.3 feeding citric acid into said drum, in a percentage ranging between about 0.1% and 0.3% by weight with respect to the initial weight (w) of said hide, optionally equal to about 0.2% by weight, and B.4 moving said drum for a time period of at least about other 10 min, optionally approximately 20 min at said operating speed; B.5 feeding aliphatic aldehyde into said drum, in a percentage ranging between about 1% and about 3% by weight with respect to the initial weight (w) of said hide, optionally equal to about 2% by weight, and B.6 moving said drum for a time period of at least about 150 min, optionally approximately 180 min at said operating speed; B.7 feeding sodium formate into said drum, in a percentage ranging between about 0.3% and about 0.7% by weight with respect to the initial weight (w) of said hide, optionally equal to about 0.5% by weight, and B.8 moving said drum for a time period of at least about 20 min, optionally approximately 30 min at said operating speed; B.9 feeding magnesium oxide into said drum, in a percentage ranging between about 0.3% and about 0.7% by weight with respect to the initial weight (w) of said hide, optionally equal to about 0.5% by weight, and B.10 moving said drum for a time period of at least about 60 min, optionally approximately 90 min at said operating speed; B.11 feeding water into said drum, at a temperature ranging between about 30 C. and about 60 C., optionally equal to about 50 C., in a percentage ranging between about 30% and 50% by weight with respect to the initial weight (w) of said hide, optionally equal to about 40% by weight, and B.12 moving said drum for a time period of at least about 100 min, optionally approximately 120 min at said operating speed; B.13 feeding aliphatic aldehyde into said drum, in a percentage ranging between about 1% and 5% by weight with respect to the initial weight (w) of said hide, optionally equal to about 3% by weight, and B.14 moving said drum for a time period of at least about 100 min, optionally appro

Method (1) for metal-free tanning of a quantity of hide having initial weight (w), said quantity of hide being contained in a drum, wherein said method (1) comprises at least one tanning treatment (B) of said hide including at least the following operating steps: B.1 feeding aliphatic aldehyde into said drum, in a percentage ranging between about 1% and 3% by weight with respect to the initial weight (w) of said hide, optionally equal to about 2% by weight, and B.2 moving said drum for a time period of at least about 10 min, optionally approximately 20 min at an operating speed between 1 and 8 revolutions/minute, preferably comprised between 4 and 5 revolutions/minute; B.3 feeding citric acid into said drum, in a percentage ranging between about 0.1% and 0.3% by weight with respect to the initial weight (w) of said hide, optionally equal to about 0.2% by weight, and B.4 moving said drum for a time period of at least about other 10 min, optionally approximately 20 min at said operating speed; B.5 feeding aliphatic aldehyde into said drum, in a percentage ranging between about 1% and about 3% by weight with respect to the initial weight (w) of said hide, optionally equal to about 2% by weight, and B.6 moving said drum for a time period of at least about 150 min, optionally approximately 180 min at said operating speed; B.7 feeding sodium formate into said drum, in a percentage ranging between about 0.3% and about 0.7% by weight with respect to the initial weight (w) of said hide, optionally equal to about 0.5% by weight, and B.8 moving said drum for a time period of at least about 20 min, optionally approximately 30 min at said operating speed; B.9 feeding magnesium oxide into said drum, in a percentage ranging between about 0.3% and about 0.7% by weight with respect to the initial weight (w) of said hide, optionally equal to about 0.5% by weight, and B.10 moving said drum for a time period of at least about 60 min, optionally approximately 90 min at said operating speed; B.11 feeding water into said drum, at a temperature ranging between about 30 C. and about 60 C., optionally equal to about 50 C., in a percentage ranging between about 30% and 50% by weight with respect to the initial weight (w) of said hide, optionally equal to about 40% by weight, and B.12 moving said drum for a time period of at least about 100 min, optionally approximately 120 min at said operating speed; B.13 feeding aliphatic aldehyde into said drum, in a percentage ranging between about 1% and 5% by weight with respect to the initial weight (w) of said hide, optionally equal to about 3% by weight, and B.14 moving said drum for a time period of at least about 100 min, optionally appro