A method for producing a homogenous molten composition and a fluid product is disclosed. For example, the method includes producing a first molten metal composition in an enclosed volume, contacting a hydrocarbon reactant with the first molten metal composition, decomposing the hydrocarbon reactant into at least one fluid product and carbon, forming a metal alloy from a mixture of the carbon and the first molten metal composition, and separating a homogenous second molten composition from the metal alloy.

Provided is a steelmaking line contributing to the realization of a method that achieves energy saving and CO.sub.2 emission reduction when producing reduced iron from iron oxide. The steelmaking line comprises: a blast furnace configured to reduce iron oxide; a reducing furnace configured to reduce iron oxide; a methane synthesizer configured to synthesize methane from blast furnace gas and/or furnace top gas, and hydrogen gas; a blower configured to blow the methane gas synthesized by the methane synthesizer into the blast furnace; a heat-reformer configured to heat or heat-reform the blast furnace gas and/or the furnace top gas, and the methane gas synthesized by the methane synthesizer, to generate reducing gas; a reducing gas blower configured to blow the reducing gas into the reducing furnace; and a supply path configured to supply the furnace top gas to the methane synthesizer and/or the heat-reformer.

The present invention relates to a method and apparatus for producing reduced iron from ironmaking dust which contains iron oxide which is generated at an ironmaking plant, takes note of the rotary kiln reduction method which does not require pretreatment of the dust, and has as its problem the pursuit of facilities which achieve further improvement of heat efficiency and stable operation.

To solve this problem, the present invention is characterized by heating and reducing carbon-containing shaped materials in a single closed space in which an internal heat type rotary kiln and an external heat type rotary kiln are arranged in series and including at least the insides of the two rotary kilns during which making the reduced exhaust gas which is generated at the external heat type rotary kiln burn inside of the internal heat type rotary kiln.

A method for producing reduced iron that produces reduced iron by reducing iron oxide charged in a shaft furnace, in which a gas mixture which contains a reducing gas and a nitrogen gas, and has a predetermined temperature, is blown into the shaft furnace. The reducing gas contains 90 volume% or more of a hydrogen gas.

A method for producing reduced iron that produces reduced iron by reducing iron oxide charged in a shaft furnace, in which a heated gas mixture which contains a reducing gas and a nitrogen gas, the reducing gas containing 90 volume % or more of a hydrogen gas, is blown into the shaft furnace from a tuyere equipped at a lower portion of a reduction zone of the shaft furnace, at least part of the reducing gas is blown into a cooling zone of the reduced iron provided at a lower portion of the shaft furnace at normal temperature, and the reducing gas that has flowed up in the cooling zone is used for reduction of the iron oxide.

In a process and apparatus for the reduction of metal oxides to form metalized material by contact with hot reducing gas, which is produced at least partially by catalytic reformation of a mixture of—a gas containing carbon dioxide (CO.sub.2) and/or steam (H.sub.2O) with—gaseous hydrocarbons, the fuel gas for burners which provide the heat for the endothermal reformation processes which take place during the reformation is obtained at least partially from a partial quantity of the top gas produced during the reduction of metal oxides to form metalized material, wherein this partial quantity of the top gas, before it is used as a component of the fuel gas, is firstly subjected to dedusting and then to a CO conversion reaction, and the conversion gas obtained during the CO conversion reaction is subjected to CO.sub.2 removal after cooling.

A gas scrubber cone condition monitoring system has a sealed gas scrubber cone (9) moveably mounted in a gas pipe (1), a collar (5) fixedly mounted radially outward of the cone in the gas pipe and a pressure tap (12) into the sealed cone. The pressure tap is coupled to a condition monitor (17,18) via an input line (16). An output line (14) from the condition monitor is coupled to a gas pipe (15), downstream of the sealed cone. The condition monitor includes at least one of a pressure gauge and a gas flow meter.

The invention relates to a blast furnace plant (1, 1a-1c) with a blast furnace (2) and a charging device (3) for the blast furnace (2). In order to provide an economical way of providing clean gas to the charging device, the invention provides that the blast furnace plant (1, 1a-1c) further comprises: at least one nozzle (6) for introducing a clean gas into said charging device (3); a cleaning device (7) which is connected for receiving gas from the blast furnace (2) and arranged for removing dust from the gas; at least one compressor (9) arranged for receiving gas from the cleaning device (7), compressing the gas and feeding the gas to the at least one nozzle (6); and at least one turbine (8) connected for receiving and being driven by gas from the blast furnace (2), the at least one turbine being mechanically coupled to drive the at least one compressor (9).

A device for manufacturing molten iron is provided. The device for manufacturing the molten iron includes a multi-stage fluidized reduction furnace for reducing a powdered iron ore including hematite and limonite, a melting gas furnace connected to the fluidized reduction furnace through an ore conduit and a gas conduit, a fluidized bed oxidation furnace for oxidizing magnetite to be converted into hematite through steam provided from the fluidized reduction furnace, and a hydrogen processing unit for processing hydrogen generated by the oxidation reaction of magnetite in the fluidized bed oxidation furnace.

A direct reduction process comprises providing a shaft furnace of a direct reduction plant to reduce iron oxide with reducing gas; providing a direct reduced iron melting furnace; and coupling a discharge chute between a discharge exit of the direct reduced shaft furnace and an inlet of the direct reduced iron melting furnace; wherein direct reduced iron and the reducing gas from the shaft furnace flow through the discharge chute and the reducing gas controls the melting furnace atmosphere to reducing environment.