Patent classifications
C21C1/105
Method for Producing an Improved Ductile Iron Alloy with Pearlitic Matrix
The invention relates to a method for producing ductile iron alloys and products thereof, and in particular ductile iron alloys with at least a partial pearlitic structure. The inventors have sought to develop an improved iron alloy for providing vehicle parts, in particular disc brake rotors. The method for producing a ductile iron alloy comprises the steps of: heating a steel composition in a furnace to produce a molten steel; transferring said molten steel to an inoculation ladle; inoculating said molten steel with an inoculant for a predetermined inoculation time to produce an inoculated molten steel; and pouring said inoculated molten steel into a mould to produce a ductile iron alloy with at least a partial pearlitic structure.
Method for producing an improved ductile iron alloy with pearlitic matrix
A method for producing ductile iron alloys and products thereof, and in particular ductile iron alloys with at least a partial pearlitic structure, is disclosed. The improved ductile iron alloy may be used in vehicle parts, in particular disc brake rotors. The method for producing a ductile iron alloy includes heating an initial composition in a furnace to produce a molten mixture, transferring the molten mixture to an inoculation ladle, inoculating the molten mixture with an inoculant for a predetermined inoculation time to produce an inoculated molten mixture, and pouring the inoculated molten mixture into a mold to produce a ductile iron alloy with at least a partial pearlitic structure.
CONTROL MATERIAL, AND METHOD FOR PRODUCING SAME
The invention has for its object to provide a control material that is used with a wire injection process for graphite spheroidization in ductile cast iron production for the purpose of gaining control of the reaction of magnesium and achieving weight reductions. In the wire injection process for graphite spheroidization, the control material characterized by comprising a porous, volcanic silicate mineral containing 70 to 75% by weight of SiO.sub.2 is filled together with a magnesium alloy in the wire.
Method and device for treating a metal or a molten metal alloy using an addition agent
A method and device for treating a metal or a molten metal alloy using an addition agent, wherein the addition agent is deposited in a local cavity arranged at the bottom of a treatment ladle and surrounded by a protruding wall, and a closing member connected to movement means is able to form, with the bottom of the treatment ladle, in a low insulating position, a chamber including said local cavity and comprising an intermediate annular space around the small wall. Application to the treatment of a molten cast iron using pure magnesium or magnesium alloy.
METHOD FOR TREATING MOLTEN CAST IRON
A method for treating molten cast iron includes, performing an inoculation treatment to the molten cast iron, with the use of an inoculant containing: 15 to 80 wt % Si; either 80 to 100 wt % purity La or 80 to 100 wt % purity Ce as RE; Ca; Al; and the balance Fe with inevitable impurities, by adding the inoculant to the molten cast iron such that: the addition amount of La or Ce relative to the molten cast iron is 0.001 to 0.009 wt %; the addition amount of Ca relative to the molten cast iron is 0.001 to 0.02 wt %; and the addition amount of Al relative to the molten cast iron is 0.001 to 0.02 wt %.
TREATMENT OF MELT FOR ATOMIZATION TECHNOLOGY
An improved method of manufacturing a powder metal material by water, gas, plasma, or rotating disk atomization is provided. The method includes adding at least one additive to a melted metal material before or during the atomization process. The at least one additive forms a protective gas atmosphere surrounding the melted metal material which is at least three times greater than the volume of melt to be treated. The protective atmosphere prevents introduction or re-introduction of contaminants, such as sulfur (S) and oxygen (O.sub.2), into the material. The atomized particles produced include at least one of the following advantages: median circularity of at least 0.60, median roundness of at least 0.60, less internal pores, less internal oxides, and an increased sphericity of the microstructural phases and/or constituents.
MODIFICATION BODY
The invention relates to a modification body for the production of spheroidal graphite cast iron and to the method for producing a cast part using the modification body according to the invention, and to the cast part itself. The modification body serves for the production of spheroidal graphite cast iron, in particular with a predominantly ferritic structure, containing a carrier material, preferably an iron-silicon alloy, wherein the modification body contains 7-16 weight percent of boron.
Method for fabricating vane using a nodular graphite cast iron
A nodular graphite cast iron, a method for fabricating a vane for a rotary compressor using nodular graphite cast iron, and a vane for a rotary compressor using the same are provided. The nodular graphite cast iron includes 3.4 wt % to 3.9 wt % of carbon (C), 2.0 wt % to 3.0 wt % of silicon (Si), 0.3 wt % to 1.0 wt % of manganese (Mn), 0.1 wt % to 1.0 wt % of chromium (Cr), 0.04 wt % to 0.15 wt % of titanium (Ti), less than 0.08 w % of phosphorus (P), less than 0.025 wt % of sulphur (S), 0.03 wt % to 0.05 wt % of magnesium (Mg), 0.02 wt % to 0.04 wt % of rare earth resource, iron (Fe) and impurities as the remnants, and includes a bainite matrix structure, nodular graphite, and 15 vol % to 35 vol % of carbide.
HEAT RESISTANT SPHEROIDAL GRAPHITE CAST IRON, METHOD OF MANUFACTURING THE SAME AND ENGINE EXHAUST SYSTEM PART INCLUDING THE SAME
Heat resistant spheroidal graphite cast iron having an improved high temperature tensile strength includes carbon (C) in a range of 3.2-3.4 wt %, silicon (Si) in a range of 4.3-4.8 wt %, manganese (Mn) in a range of 0.2-0.3 wt %, molybdenum (Mo) in a range of 0.8-1.0 wt %, vanadium (V) in a range of 0.4-0.6 wt %, chrome (Cr) in a range of 0.2-0.4 wt %, niobium (Nb) in a range of 0.2-0.4 wt %, inevitable impurities, and a remainder of iron (Fe) based on a total weight of the heat resistant spheroidal graphite cast iron. The heat resistant spheroidal graphite cast iron further includes barium (Ba) in a range of 0.0045-0.0075 wt %. A content ratio of chrome (Cr) and barium (Ba) (Cr/Ba) is in a range from about 26 to about 89.
Austenitic cast iron, austenitic-cast-iron cast product and manufacturing process for the same
An austenitic cast iron including basic elements of C, Si, Cr, Ni, Mn and Cu; and the balance including Fe, inevitable impurities and/or a trace-amount modifier element, which is effective in improving a characteristic of the cast iron, in a trace amount; and structured by a base comprising an Fe alloy in which an austenite phase makes a major phase in ordinary-temperature region; wherein the basic elements fall within compositional ranges that satisfy the following conditions when the entirety of the cast iron is taken as 100% by mass: C: from 2.0 to 3.0%; Si: from 4.0 to 5.4%; Cr: from 0.8 to 2.0%; Mn: from 3.9 to 5.6%; Ni: from 17 to 22%; and Cu: from 0.9 to 1.6%.