Provided is a method of batching and scheduling for steelmaking production with plant-wide process consideration, including the steps of: establishing a mathematical model for quantitatively describing the decision problem of batching on steelmaking and continuous casting procedures; starting from the production capacity balance between parallel equipment of the same procedure, and material flow convergence between upstream and downstream procedures, establishing a model for the assignment and sequencing of batches on continuous casting equipment and the time dimension; integrating the batching plan and the production scheduling scheme, issuing the batching plan and the production scheduling scheme integrated to all production and manufacturing units at the steelmaking stage. The present invention improves product quality, increases the material yield, resource utilization rate and equipment operation efficiency, realizes load balance on parallel equipment and smooth material linkage between serial equipment, and reduces the material flow transportation jam, downstream equipment waiting time and inventory.

The present invention preferably comprises a system and method for measuring and/or continuously monitoring the temperature and/or height of a molten metal bath in a vessel. Specifically, an ultrasonic transmitter and an ultrasonic receiver are disposed about sides of the vessel and are used to send and receive an ultrasonic signal in order to detect the temperature of the bath. More specifically, the ultrasonic transmitter is configured to send an ultrasonic signal through the vessel, and the ultrasonic receiver is configured to receive that ultrasonic signal after it has traveled through the vessel (comprising the molten metal bath). The ultrasonic receiver provides at least one signal to a processing unit (i.e., control center), which processes the at least one signal to determine the temperature and/or level of the molten metal bath. The invention may further comprise chillers to protect the transmitter and receiver from the heat of the bath.

A slag volume evaluation method for a molten metal surface includes calculating an approximation curve indicating a correspondence between a thickness of slag and a density parameter in advance by measuring thicknesses of a plurality of pieces of the slag which float on a surface of a molten metal in a container and differ from each other in thickness, and calculating a value of the density parameter which is correlated to a density in a pixel region corresponding to the plurality of pieces of the slag in a captured image of a molten metal surface in the container; and calculating a volume of the slag by calculating and integrating the thickness of the slag for each of pixels constituting the captured image obtained by capturing an image of the molten metal surface which is an evaluation target, according to a value of the density parameter of each of the pixels and the approximation curve.

The present invention preferably comprises a system and method for measuring and/or continuously monitoring the temperature and/or height of a molten metal bath in a vessel. Specifically, an ultrasonic transmitter and an ultrasonic receiver are disposed about sides of the vessel and are used to send and receive an ultrasonic signal in order to detect the temperature of the bath. More specifically, the ultrasonic transmitter is configured to send an ultrasonic signal through the vessel, and the ultrasonic receiver is configured to receive that ultrasonic signal after it has travelled through the vessel (comprising the molten metal bath). The ultrasonic receiver provides at least one signal to a processing unit (i.e., control center), which processes the at least one signal to determine the temperature and/or level of the molten metal bath. The invention may further comprise chillers to protect the transmitter and receiver from the heat of the bath.

A method for detecting a leakage in the area of at least one cooling device of a furnace, wherein, in the event of a leakage, liquid coolant gets into a furnace chamber of the furnace from the at least one cooling device, and wherein a stream of exhaust gas is continuously removed from the furnace chamber over a period of time Z. The steps include dividing off a representative partial stream from the stream of exhaust gas during the period of time Z; condensing vaporous constituents contained in the partial stream; determining a stream of condensate obtained; comparing the stream of condensate obtained with a condensate-stream limit value; and indicating a leakage if the stream of condensate exceeds the condensate-stream limit value. Also a device for carrying out the method and a furnace with such a device are disclosed.

Multiple magnetic field sensors are arranged around a current-containing volume at multiple longitudinal and circumferential positions. Each sensor measures multiple magnetic field components and is characterized by one or more calibration parameters. A longitudinal primary current flows through two end-to-end electrical conductors that are separated by an arc gap, and flows as at least one longitudinal primary electric arc that spans the arc gap and that moves transversely within the arc gap. Estimated transverse position of the primary electric arc is calculated, based on the longitudinal position of the arc gap, and two or more of the measured magnetic field components along with one or more corresponding sensor positions or calibration parameters. In addition, estimated occurrence, position, and magnitude of a transverse secondary current (i.e., a side arc) can be calculated based on those quantities.

To clearly observe the inside of a furnace where an object is heated by a burner. The burner includes: a lens; an imaging device; and a multiple pipe structure including: an inner pipe that surrounds the lens; an outer pipe that surrounds the inner pipe, separated from the inner pipe by a lens coolant passage; a gaseous fuel pipe radially outward of the outer pipe and operable to inject gaseous fuel; a combustion-supporting gas pipe radially outward of the outer pipe and operable to inject combustion-supporting gas; and a cooling pipe outermost in the multiple pipe structure that surrounds the gaseous fuel pipe and the combustion-supporting gas pipe.

An ultrasound sonotrode (101), the first end of which is adapted to be connected to a mechanical vibrations source, equipped with a working tip (105,205,405,805) at the opposite end of the sonotrode (101), equipped with a body (104) with a cooling jacket (103), sealed at the place of contact with the body (104) of the sonotrode (101) with the use of the first seal (106) and the second seal (107), characterized in that according to the invention the first seal (106) is placed at a distance less than or equal to 20 mm from the node of the standing wave excited in the sonotrode in the working conditions, and the second seal (107,207,407,507,607) is equipped with a resilient element (108,208,408,508,608) and is located at a distance less than or equal to 20 mm from the working tip (105,205,405,805). A method for metal alloying, in which the material is melted on the working tip (105, 205, 405, 805) of the sonotrode excited to mechanical vibrations, according to the invention characterized in that a sonotrode according to the invention is used.

To reduce production costs by increasing molten iron heating efficiency, a production method using an electric furnace is provided with a preheating chamber, a melting chamber, a cold iron source supporter operable to partition the preheating chamber into a first and a second preheating chamber, an extruder, and a video device operable to observe the second preheating chamber is used, the method including a melting process, a heating process, a preheating process, and a tapping process are performed. In the heating process, heating of the molten iron is started after the cold iron source supporter is closed, and based on the visual information obtained via the video device of the second preheating chamber.

To ensure stable supply of a cold iron source to a melting chamber, a method of producing molten iron uses an electric furnace that includes: a preheating chamber; a melting chamber; an extruder located in the preheating chamber; and a video device configured to observe an inside of the melting chamber, and comprises: an extrusion process of supplying a cold iron source preheated in the preheating chamber to the melting chamber by the extruder; and a melting process of melting the cold iron source supplied to the melting chamber by arc heat to obtain molten iron, wherein in the extrusion process, a moving amount of the extruder and/or a time interval for moving the extruder is controlled based on visual information obtained from the video device.