To reduce production costs by increasing molten iron heating efficiency, a production method using an electric furnace is provided with a preheating chamber, a melting chamber, a cold iron source supporter operable to partition the preheating chamber into a first and a second preheating chamber, an extruder, and a video device operable to observe the second preheating chamber is used, the method including a melting process, a heating process, a preheating process, and a tapping process are performed. In the heating process, heating of the molten iron is started after the cold iron source supporter is closed, and based on the visual information obtained via the video device of the second preheating chamber.

To ensure stable supply of a cold iron source to a melting chamber, a method of producing molten iron uses an electric furnace that includes: a preheating chamber; a melting chamber; an extruder located in the preheating chamber; and a video device configured to observe an inside of the melting chamber, and comprises: an extrusion process of supplying a cold iron source preheated in the preheating chamber to the melting chamber by the extruder; and a melting process of melting the cold iron source supplied to the melting chamber by arc heat to obtain molten iron, wherein in the extrusion process, a moving amount of the extruder and/or a time interval for moving the extruder is controlled based on visual information obtained from the video device.

A method of direct reduction of iron (DRI) is disclosed, the method comprising generating metallic iron by removing oxygen from iron ore using a reducing gaseous mixture with excess carbon monoxide that produces an excess CO.sub.2 by-product is provided. CO.sub.2 by-product is optionally sequestered. A system for carrying out the method is also disclosed.

A system and equipment to measure and control the feeding of load material into an electrical arc furnace (EAF) includes an automatic control device feeding the load material; a measuring device positioned between the EAF and the tilting platform that includes an upper plate adapted to slide against the EAF, a lower plate engaged to the tilting platform, and a ring structure therebetween having a peripheral ring wall, a ring plate extending across the ring structure, and a contact member coupled to the ring plate that upperly contacts the upper plate and lowerly approaches, without contacting the lower plate; and one or more sensors measuring a deformation of the ring plate upon application of a load on the upper plate.

Equipment for the measurement and control of load material and scrap metal feeding into an electrical arc furnace includes an automatic control device for feeding control of load material or scrap according to the energy supplied to the bath, and a measuring device for the added load material, in correlation with the automatic control device, and a weighing device for the furnace shell, its contents and any other components it may support.

A method of direct reduction of iron (DRI) is disclosed, the method comprising generating metallic iron by removing oxygen from iron ore using a reducing gaseous mixture with excess carbon monoxide that produces an excess CO.sub.2 by-product is provided. CO.sub.2 by-product is optionally sequestered. A system for carrying out the method is also disclosed.

A method is used to process iron silicate rock. At least one component is at least partially removed from the iron silicate rock. At least one component that is different from iron is thus removed from the iron silicate rock. The processed iron silicate rock is used for the production of pig iron or steel. The device for utilizing the processed silicate rock is designed as a device for producing pig iron or steel.

A method of starting a molten-bath based melting process includes commencing supplying cold oxygen-containing gas and cold carbonaceous material into a main chamber of a smelting vessel within at most 3 hours after completing a hot metal charge into the vessel and igniting the carbonaceous material and heating the main chamber and molten metal in the main chamber.