Provided is a dephosphorizing flux configured to adjust a phosphorous component contained in molten steel, the dephosphorizing flux includes a main material including BaCO.sub.3 and a supplementary material, wherein the supplementary material includes a first material containing either of NaHCO.sub.3 or Na.sub.2CO.sub.3 and a second material containing CaF.sub.2. Thus, in accordance with a dephosphorizing flux and a method for preparing the same of the present disclosure, the plugging of a lower blowing nozzle that blows a carrier gas during dephosphorization may be prevented while improving a dephosphorization ratio. In addition, since environment polluting substances are not used as in conventional arts, environment pollution risk may be reduced, and the cost burden due to the facility for pollution prevention and harmful substance management may be alleviated.

Provided is a dephosphorizing flux configured to adjust a phosphorous component contained in molten steel, the dephosphorizing flux includes a main material including BaCO.sub.3 and a supplementary material, wherein the supplementary material includes a first material containing either of NaHCO.sub.3 or Na.sub.2CO.sub.3 and a second material containing CaF.sub.2. Thus, in accordance with a dephosphorizing flux and a method for preparing the same of the present disclosure, the plugging of a lower blowing nozzle that blows a carrier gas during dephosphorization may be prevented while improving a dephosphorization ratio. In addition, since environment polluting substances are not used as in conventional arts, environment pollution risk may be reduced, and the cost burden due to the facility for pollution prevention and harmful substance management may be alleviated.

A production apparatus and method for electric arc furnace steelmaking with a fully continuous ultra-short process are provided. A continuous adding, melting, smelting and continuous casting of a metal material are integrated, and a metallurgy process is completed in a flowing of a molten steel, to realize a continuous production of ingot blanks. The production apparatus includes four operation sites of an electric arc furnace for melting and primary refining, a sealed tapping chute for molten steel flowing, a refinement storage bed for molten-steel desulfurization and alloying and a conticaster for continuous casting A material flow, an energy flow and a time stream in the four operation sites are in a dynamic equilibrium. The production apparatus and method realize a molten-steel casting is started within 120 minutes after the metal material is started to be continuously added, and an uninterrupted continuous production is maintained for above 80 hours.

The present disclosure provides a method of making non-grain oriented (NGO) electrical steel. The method includes tapping the liquid steel out of a primary steelmaking furnace. Deoxidizing the liquid steel before or after transferring the deoxidized liquid steel to a ladle metallurgy furnace. Removing sulfur at the ladle metallurgy furnace (LMF). Adding fluxes and deoxidizer to the ladle slag and/or skimming off ladle slag to prevent sulfur reversion. Transferring the liquid steel from the ladle metallurgy furnace to an RH degasser for carbon removal by blowing oxygen. Adding fluxes at the RH before oxygen blowing to fortify the bottom layer of the ladle slag to prevent sulfur reversion. The removal of oxygen and sulfur prior to transferring the liquid steel to the RH degasser facilitates nitrogen removal and prevents carbon pick up during the step of adding fluxes and arcing for sulfur removal if sulfur removal is carried out at the LMF after carbon removal at the RH degasser in the conventional process. Oxygen blowing at the RH also lowered the titanium pickup from the earlier desulfurization process. The ultra low levels of carbon, nitrogen, sulfur, and titanium in the NGO steel made using this method enabled the excellent magnetic properties achieved in the finishing NGO products.

The present disclosure provides a method of making non-grain oriented (NGO) electrical steel. The method includes tapping the liquid steel out of a primary steelmaking furnace. Deoxidizing the liquid steel before or after transferring the deoxidized liquid steel to a ladle metallurgy furnace. Removing sulfur at the ladle metallurgy furnace (LMF). Adding fluxes and deoxidizer to the ladle slag and/or skimming off ladle slag to prevent sulfur reversion. Transferring the liquid steel from the ladle metallurgy furnace to an RH degasser for carbon removal by blowing oxygen. Adding fluxes at the RH before oxygen blowing to fortify the bottom layer of the ladle slag to prevent sulfur reversion. The removal of oxygen and sulfur prior to transferring the liquid steel to the RH degasser facilitates nitrogen removal and prevents carbon pick up during the step of adding fluxes and arcing for sulfur removal if sulfur removal is carried out at the LMF after carbon removal at the RH degasser in the conventional process. Oxygen blowing at the RH also lowered the titanium pickup from the earlier desulfurization process. The ultra low levels of carbon, nitrogen, sulfur, and titanium in the NGO steel made using this method enabled the excellent magnetic properties achieved in the finishing NGO products.

A method for efficiently manufacturing low-phosphorus molten steel by use of a steelmaking electric furnace, in which slag resulting from melting a solid iron source is effectively separated from molten steel, and thus a unit consumption of lime required to reduce a phosphorus content in the molten steel is reduced. The method includes: charging a solid iron source and an optional molten iron source and melting and heating these raw materials by using electric energy; partly or entirely removing slag generated during the melting; performing dephosphorization by adding dephosphorization flux; and tapping low-phosphorus molten steel thus refined, and in the method, a slag composition ratio being [CaO]/([SiO.sub.2]+[Al.sub.2O.sub.3]) of the slag to be removed is adjusted to be not less than 0.25 and not more than 0.70.

A method for efficiently manufacturing low-phosphorus molten steel by use of a steelmaking electric furnace, in which slag resulting from melting a solid iron source is effectively separated from molten steel, and thus a unit consumption of lime required to reduce a phosphorus content in the molten steel is reduced. The method includes: charging a solid iron source and an optional molten iron source and melting and heating these raw materials by using electric energy; partly or entirely removing slag generated during the melting; performing dephosphorization by adding dephosphorization flux; and tapping low-phosphorus molten steel thus refined, and in the method, a slag composition ratio being [CaO]/([SiO.sub.2]+[Al.sub.2O.sub.3]) of the slag to be removed is adjusted to be not less than 0.25 and not more than 0.70.

Provided is steel for a wind power gear with improved purity and reliability. The chemical components thereof comprise, in percentages by mass: 0.15-0.19% of C, ≤0.4% of Si, 0.5-0.7% of Mn, ≤0.012% of P, ≤0.006% of S, 1.5-1.8% of Cr, 0.28-0.35% of Mo, 1.4-1.7% of Ni, and 0.02-0.04% of Al, with the balance being Fe and inevitable impurities. A smelting method therefor comprises adding raw materials to a converter for primary melting, transferring same to a refining furnace for refining, carrying out continuous casting after vacuum degassing, and transferring same to a gas protection furnace for electroslag remelting. According to the present invention, a pure electroslag master batch is obtained by continuous casting, and the purity of the material is further improved by means of an electroslag remelting procedure; and the prepared steel material is used in a wind power gear, such that the flaw detection pass rate is significantly increased, large-particle inclusions in the steel material are significantly reduced, and the inclusions are fine and dispersed.

Technologies are disclosed herein for cross-correlating metrics for anomaly root cause detection. Primary and secondary metrics associated with an anomaly are cross-correlated by first using the derivative of an interpolant of data points of the primary metric to identify a time window for analysis. Impact scores for the secondary metrics can be then be generated by computing the standard deviation of a derivative of data points of the secondary metrics during the identified time window. The impact scores can be utilized to collect data relating to the secondary metrics most likely to have caused the anomaly. Remedial action can then be taken based upon the collected data in order to address the root cause of the anomaly.

A fluorite synthetic stone comprises: (a) a glass matrix comprising Ca, Si and O, and having a predetermined weight ratio of Ca to Si; and (b) CaF.sub.2 crystals dispersed in the glass matrix at a concentration of at least about 70 wt.%. A method of making fluorite synthetic stones includes formulating a particulate mixture comprising: CaF.sub.2 crystals at a concentration of at least about 70 wt.%; and an excipient having a predetermined weight ratio of Ca to Si. Aggregates are prepared from the particulate mixture. The aggregates are heat treated to form a plurality of fluorite synthetic stones, where each synthetic stone comprises: a glass matrix comprising Ca, Si and O; and CaF.sub.2 crystals dispersed in the glass matrix at a concentration of at least about 70 wt.%.