The present invention reveals an ultra-thin ultra-high strength steel wire, a wire rod for an ultra-thin ultra-high strength steel wire and its producing method. The chemical components of the wire rod comprise in percentage by mass: C 0.90˜0.96%, Si 0.12˜0.30%, Mn 0.30˜0.65%, Cr 0.10˜0.30%, Al≤0.004%, Ti≤0.001%, Cu≤0.01%, Ni≤0.01%, S≤0.01%, P≤0.01%, O≤0.0006%, N≤0.0006%, and the balance is Fe and unavoidable impurity elements. The wire rod for the ultra-thin ultra-high strength steel wire may be used as a base material for producing the ultra-thin ultra-high strength steel wire having a diameter in a range of 50˜60 μm and a tensile strength larger than or equal to 4500 MPa.

Technologies are disclosed herein for cross-correlating metrics for anomaly root cause detection. Primary and secondary metrics associated with an anomaly are cross-correlated by first using the derivative of an interpolant of data points of the primary metric to identify a time window for analysis. Impact scores for the secondary metrics can be then be generated by computing the standard deviation of a derivative of data points of the secondary metrics during the identified time window. The impact scores can be utilized to collect data relating to the secondary metrics most likely to have caused the anomaly. Remedial action can then be taken based upon the collected data in order to address the root cause of the anomaly.

The present invention provides a separation method of a rare earth element and iron including: forming alkali silicate slag incorporating a rare earth element, by melting a rare earth-iron-containing material together with an alkali silicate flux in a metallic silicon melt or an iron-silicon alloy melt; and separating rare earth-containing slag from an iron-silicon alloy, in which volatilization of alkaline components contained in the flux is suppressed by performing heating and melting under an oxidizing atmosphere, and the rare earth-containing slag having a SiO.sub.2/Na.sub.2O molar ratio of 2.1 or less is formed.

The present invention provides a separation method of a rare earth element and iron including: forming alkali silicate slag incorporating a rare earth element, by melting a rare earth-iron-containing material together with an alkali silicate flux in a metallic silicon melt or an iron-silicon alloy melt; and separating rare earth-containing slag from an iron-silicon alloy, in which volatilization of alkaline components contained in the flux is suppressed by performing heating and melting under an oxidizing atmosphere, and the rare earth-containing slag having a SiO.sub.2/Na.sub.2O molar ratio of 2.1 or less is formed.

Ti, N, Al, Mg, and Ca concentrations are controlled in order to prevent aggregation of TiN inclusions. Furthermore, not only is a Fe—Cr—Ni alloy having superior surface property provided, but also a method is proposed in which the Fe—Cr—Ni alloy is produced at low cost using commonly used equipment. The Fe—Cr—Ni alloy includes C≤0.05%, Si: 0.1 to 0.8%, Mn: 0.2 to 0.8%, P≤0.03%, S≤0.001%, Ni:16 to 35%, Cr: 18 to 25%, Al: 0.2 to 0.4%, Ti: 0.25 to 0.4%, N≤0.016%, Mg: 0.0015 to 0.008%, Ca≤0.005%, O: 0.0002 to 0.005%, freely selected Mo: 0.5 to 2.5% in mass % and Fe and inevitable impurities as the remainder, wherein Ti and N satisfy % N×% Ti≤0.0045 and the number of TiN inclusions not smaller than 5 μm is 20 to 200 pieces/cm.sup.2 at a freely selected cross section.

Ti, N, Al, Mg, and Ca concentrations are controlled in order to prevent aggregation of TiN inclusions. Furthermore, not only is a Fe—Cr—Ni alloy having superior surface property provided, but also a method is proposed in which the Fe—Cr—Ni alloy is produced at low cost using commonly used equipment. The Fe—Cr—Ni alloy includes C≤0.05%, Si: 0.1 to 0.8%, Mn: 0.2 to 0.8%, P≤0.03%, S≤0.001%, Ni:16 to 35%, Cr: 18 to 25%, Al: 0.2 to 0.4%, Ti: 0.25 to 0.4%, N≤0.016%, Mg: 0.0015 to 0.008%, Ca≤0.005%, O: 0.0002 to 0.005%, freely selected Mo: 0.5 to 2.5% in mass % and Fe and inevitable impurities as the remainder, wherein Ti and N satisfy % N×% Ti≤0.0045 and the number of TiN inclusions not smaller than 5 μm is 20 to 200 pieces/cm.sup.2 at a freely selected cross section.

Embodiments include a method of making steel with low carbon content which includes preparing a heat of molten steel composition in a steelmaking furnace to a tapping temperature ranging from 2912 to 3060 degrees F. and tapping into a ladle the molten steel composition having an oxygen level is about 700 to 1000 ppm. The molten steel composition is then transported to a ladle metallurgy furnace, where the molten steel composition is further heated and one or more elements are added to the molten steel composition. The molten steel composition is then transported from the ladle metallurgy furnace to a vacuum tank degasser. The molten steel composition is then decarburized and one or more elements are added to the molten steel composition at the vacuum tank degasser for deoxidization and desulphurization. The molten steel composition is then transported to a ladle metallurgy furnace to further adjust chemistry and temperature.

Embodiments include a method of making steel with low carbon content which includes preparing a heat of molten steel composition in a steelmaking furnace to a tapping temperature ranging from 2912 to 3060 degrees F. and tapping into a ladle the molten steel composition having an oxygen level is about 700 to 1000 ppm. The molten steel composition is then transported to a ladle metallurgy furnace, where the molten steel composition is further heated and one or more elements are added to the molten steel composition. The molten steel composition is then transported from the ladle metallurgy furnace to a vacuum tank degasser. The molten steel composition is then decarburized and one or more elements are added to the molten steel composition at the vacuum tank degasser for deoxidization and desulphurization. The molten steel composition is then transported to a ladle metallurgy furnace to further adjust chemistry and temperature.

A method to control slag foaming in a smelting process in a vessel for smelting an iron-containing feed material including the steps of: measuring vibration of the metallurgical vessel with an accelerometer at one or more positions on the vessel, comparing values derived from accelerometer data with a threshold value which indicates the onset of a slag foaming incident, and adjusting the smelting process if the value derived from the accelerometer data passes a predefined alarm value, wherein the smelting process is adjusted by adjusting the amounts of the gaseous and/or the solid components injected in the smelting process.

Proposed is a method for removing phosphorus from a phosphorus-containing substance which is applicable in an industrial scale so as to effectively reduce phosphorus contained in the phosphorus-containing substance. In this method, the phosphorus-containing substance used as a raw material for metal smelting or metal refining is reacted with a nitrogen-containing gas at a treatment temperature T ( C.) which is lower than a melting temperature (T.sub.m) of the substance, so that phosphorus is removed preferably in the form of phosphorus nitride (PN). In this regard, a nitrogen partial pressure and an oxygen partial pressure in the nitrogen-containing gas are preferably controlled, thereby reducing a load of dephosphorization process, for example.