Patent classifications
C21D1/32
Method for manufacturing high-carbon bearing steel and high-carbon bearing steel manufactured therefrom
Disclosed is a method for manufacturing high-carbon bearing steel, which include: heating a billet at a temperature of about 950 to 1,050° C. for about 70 to 120 minutes, rolling the billet to manufacture a wire rod, winding the wire rod to manufacture a wire rod coil, cooling the wire rod coil, and subsequently heat treating the wire rod coil for spheroidizing and carbonitriding, respectively. The bearing steel may include an amount of about 0.9 to 1.3 wt % of carbon (C), an amount of about 1.1 to 1.6 wt % of silicon (Si), an amount of about 1.0 to 1.5 wt % of manganese (Mn), an amount of about 1.5 to 1.9 wt % of chromium (Cr), an amount of about 0.2 to 0.6 wt % of nickel (Ni), an amount of about 0.1 to 0.3 wt % of molybdenum (Mo), and the balance iron (Fe) based on the total weight thereof.
Method for manufacturing high-carbon bearing steel and high-carbon bearing steel manufactured therefrom
Disclosed is a method for manufacturing high-carbon bearing steel, which include: heating a billet at a temperature of about 950 to 1,050° C. for about 70 to 120 minutes, rolling the billet to manufacture a wire rod, winding the wire rod to manufacture a wire rod coil, cooling the wire rod coil, and subsequently heat treating the wire rod coil for spheroidizing and carbonitriding, respectively. The bearing steel may include an amount of about 0.9 to 1.3 wt % of carbon (C), an amount of about 1.1 to 1.6 wt % of silicon (Si), an amount of about 1.0 to 1.5 wt % of manganese (Mn), an amount of about 1.5 to 1.9 wt % of chromium (Cr), an amount of about 0.2 to 0.6 wt % of nickel (Ni), an amount of about 0.1 to 0.3 wt % of molybdenum (Mo), and the balance iron (Fe) based on the total weight thereof.
HIGH-CARBON BEARING STEEL AND PREPARATION METHOD THEREOF
The invention relates to the technical field of microstructure refinement and homogenization of bearing steel, and specifically relates to a high-carbon bearing steel and a method of preparing same. The high-carbon bearing steel of the invention has the following chemical composition: C: 0.80˜1.20 wt %, Cr: 0.40˜2.0 wt %, Mn: 0.15˜0.75 wt %, Si: 0.15˜0.75 wt %, Nb: 0˜0.20 wt %, Mo: 0˜0.20 wt %, V: 0˜0.20 wt %, P≤0.015 wt %, S≤0.01 wt %, the remaining is Fe and unavoidable impurities; the contents of Nb, Mo and V are not 0 at the same time. According to the invention, microalloying elements such as Nb, Mo and V, in combination with other elements, are added into the high-carbon bearing steel to effectively refine the bearing steel matrix and promote the precipitation of a large amount of nano-carbides, thereby enhancing the contact fatigue life of the high-carbon bearing steel.
HIGH-CARBON BEARING STEEL AND PREPARATION METHOD THEREOF
The invention relates to the technical field of microstructure refinement and homogenization of bearing steel, and specifically relates to a high-carbon bearing steel and a method of preparing same. The high-carbon bearing steel of the invention has the following chemical composition: C: 0.80˜1.20 wt %, Cr: 0.40˜2.0 wt %, Mn: 0.15˜0.75 wt %, Si: 0.15˜0.75 wt %, Nb: 0˜0.20 wt %, Mo: 0˜0.20 wt %, V: 0˜0.20 wt %, P≤0.015 wt %, S≤0.01 wt %, the remaining is Fe and unavoidable impurities; the contents of Nb, Mo and V are not 0 at the same time. According to the invention, microalloying elements such as Nb, Mo and V, in combination with other elements, are added into the high-carbon bearing steel to effectively refine the bearing steel matrix and promote the precipitation of a large amount of nano-carbides, thereby enhancing the contact fatigue life of the high-carbon bearing steel.
High-carbon cold rolled steel sheet and method for manufacturing same
A high-carbon cold rolled steel sheet having a specified chemical composition, and a method for manufacturing the same. The method includes forming a hot rolled steel sheet, performing cooling at an average cooling rate of 30° C./s or more and 70° C./s or less through a temperature range of a finish rolling end temperature to 660° C., coiling a hot rolled steel sheet at a temperature of 500° C. or more and 660° C. or less, and, optionally, pickling the coiled hot rolled steel sheet, and then performing a first box-annealing of holding at an annealing temperature in a temperature range of 650 to 720° C., then performing cold rolling at a rolling reduction ratio of 20 to 50%, and then performing a second box-annealing of holding at an annealing temperature in a temperature range of 650 to 720° C.
STEEL SHEET AND MEMBER, AND METHODS FOR MANUFACTURING SAME
A steel sheet and a member excellent in cold workability, hardenability, and post-quenching surface layer hardness, and methods for manufacturing the steel sheet and the member. The steel sheet has a specified chemical composition and a microstructure containing ferrite and carbides, a ratio of the volume of ferrite and carbides to the volume of the entire microstructure is 90% or more, a ratio of the volume of proeutectoid ferrite to the volume of the entire microstructure is 20% or more and 80% or less, a Mn concentration in the carbides is 0.10 mass % or more and 0.50 mass % or less, and a ratio of the number of carbides with particle diameters of 1 μm or more to the total number of carbides is 30% or more and 60% or less.
Bolt
A bolt of the present invention is a high-strength bolt of high-carbon steel having a tempered martensite structure, wherein the composition of the bolt comprises: 0.50 mass % or more and 0.65 mass % or less of carbon (C); 1.5 mass % or more and 2.5 mass % or less of silicon (Si); 1.0 mass % or more and 2.0 mass % or less of chromium (Cr); 0.2 mass % or more and 1.0 mass % or less of manganese (Mn); and 1.5 mass % or more and 5.0 mass % or less of molybdenum (Mo); a total content of impurities being phosphor (P) and sulfur (S) is 0.03 mass % or more; and the remaining is iron (Fe). Furthermore, the carbon concentration satisfies the following Formula (1): 0.75≤X<1 . . . Formula (1) wherein, in Formula (1), X represents surface carbon concentration/inner carbon concentration. Therefore, the bolt of the present invention has low quench cracking susceptibility and excellent delayed fracture resistance, because an increase in temperature at which martensite transformation occurs (Ms point) on the surface side is held down.
Method for producing surface-hardened material
A method for producing a surface-hardened material, comprising: an immersion step of immersing an iron steel material having nitrogen attached in the form of a solid solution on the surface thereof in a melt containing a chloride at a temperature ranging from 650° C. to 900° C.; and a cooling step of cooling the immersed iron steel material to a temperature equal to or lower than a martensitic transformation start temperature at a cooling rate equal to or higher than a lower critical cooling rare at which martensitic transformation starts.
Rotary mold extrusion molding process of screw pump rotor
The present disclosure relates to the field of screw pump technologies, and in particular to a rotary mold extrusion molding process of a screw pump rotor. The rotary mold extrusion molding process of a screw pump rotor includes: performing isothermal spheroidizing annealing for a metal embryo material after treating the metal embryo material ultrasonically for 8˜30 s; performing cylindrical turning for the annealed metal embryo material and then performing sand-blasting, and soaking the metal embryo material in saponified oil for 10˜30 min for lubrication treatment, where the saponified oil contains a nano-silicon carbide of 0.5%˜8% which is a nano-silicon carbide mixture with particle sizes of 20˜60 nm and 140˜200 nm with a mixed weight ratio of 1:(2.8˜4); at room temperature, placing the metal embryo material into an extrusion cylinder to perform rotary mold extrusion molding so as to obtain a finished product.
Rotary mold extrusion molding process of screw pump rotor
The present disclosure relates to the field of screw pump technologies, and in particular to a rotary mold extrusion molding process of a screw pump rotor. The rotary mold extrusion molding process of a screw pump rotor includes: performing isothermal spheroidizing annealing for a metal embryo material after treating the metal embryo material ultrasonically for 8˜30 s; performing cylindrical turning for the annealed metal embryo material and then performing sand-blasting, and soaking the metal embryo material in saponified oil for 10˜30 min for lubrication treatment, where the saponified oil contains a nano-silicon carbide of 0.5%˜8% which is a nano-silicon carbide mixture with particle sizes of 20˜60 nm and 140˜200 nm with a mixed weight ratio of 1:(2.8˜4); at room temperature, placing the metal embryo material into an extrusion cylinder to perform rotary mold extrusion molding so as to obtain a finished product.