Systems and methods are described for roll-forming metal substrates. The metal substrates are subjected to induction heating during the roll-forming process by exposure to time-varying magnetic fields, such as by exposure to a rotating permanent magnet, or exposure to laser radiation from a laser source. Heating of the metal substrates allows improved formability or plasticity of the substrate in order to reduce or eliminate damage to the substrate during roll-forming to low bending radius to thickness ratios. Heating of the high-strength metal substrates can also function to temper the substrates and/or improve surface corrosion resistance and form high-strength end products with desirable properties.

A method for the recrystallisation annealing of a non-grain-oriented electric strip (2) in a continuous annealing and coating line (1) is presented. Therein, the electric strip (2) is heated in an induction furnace (5) to a temperature of at least 680° C. at a heating rate of at least 80 K/s and then, in an optional second continuous furnace (8), to a temperature of at least 820° C. at a heating rate of at most 20 K/s. The electric strip (2) is initially heated before the induction furnace (5) via a first continuous furnace (3) to a temperature of at least 300° C. at a heating rate of at most 60 K/s.

A method for the recrystallisation annealing of a non-grain-oriented electric strip (2) in a continuous annealing and coating line (1) is presented. Therein, the electric strip (2) is heated in an induction furnace (5) to a temperature of at least 680° C. at a heating rate of at least 80 K/s and then, in an optional second continuous furnace (8), to a temperature of at least 820° C. at a heating rate of at most 20 K/s. The electric strip (2) is initially heated before the induction furnace (5) via a first continuous furnace (3) to a temperature of at least 300° C. at a heating rate of at most 60 K/s.

A spring induction heater assembly is shown and described. The device has a quench tank incorporated into the design. A motor and drive mechanism provide rotation of a spring about one axis from a first position used for loading, to a second position for heat treatment with an induction coil and a third position where the spring is released dropped into a quench tank. Another rotational system is operational to rotate the spring on a spindle in the second or horizontal position while the spring is located between at least two legs of an induction coil. The induction coil provides even heating to the spring coils thereby providing desired changes to the material properties. The quench tank can have an automated system to remove the springs from the quench tank.

A hot stamp tool including an annealing die and a hot forming die. A blank is placed in the hot forming die with a first transfer arm where it is formed and quenched into a shaped part. The shaped part is then moved from the hot forming die to the annealing die with a second transfer arm. In the annealing die, the shaped part continues to be cooled. The annealing die includes a heating element that heats a portion of the shaped part to the point of annealing to form an annealed part. The annealed part includes a non-annealed portion and an annealed portion with a transition zone between the annealed portion and the non-annealed portion. The annealed portion can then be deformed.

An example bushing of a hydraulic hammer tool includes a bulk region and an inner region. The inner region has a relatively greater hardness than the bulk region. The inner region may also be compressively stressed, while the bulk region may have tensile stress. The stress and/or hardness profile of the bushing may enhance its resistance to wear and galling defects when a hammer of the hydraulic hammer tool is held in alignment by the bushing. The bulk region of the bushing may be relatively soft, resulting in the bushing having a relatively high level of toughness. The bushing may be formed using medium to high carbon steel by rough forming the bushing, hardening the bushing, tempering the bushing, induction hardening the inner region of the bushing, and then quenching the inner region.

This cooling device includes a first cooling mechanism and a second cooling mechanism. The first cooling mechanism includes a first nozzle disposed to be aligned with a heating coil on a downstream side and whose injection direction of a refrigerant is a first injection direction, a second nozzle disposed to be aligned with the first nozzle on a downstream side and whose injection direction of the refrigerant is a second injection direction intersecting the first injection direction, a first valve selectively switching a supply destination of the refrigerant between one and the other of the first nozzle and the second nozzle, and a first control unit controlling the first valve. The second cooling mechanism includes a third nozzle disposed on a side opposite to the first nozzle and the second nozzle with the extension line sandwiched therebetween and whose injection direction of the refrigerant is a third injection direction forming an angle of 20 degrees or more and 70 degrees or less with respect to a bent inner circumferential surface of a bent portion.

A method for manufacturing of steel tube from a long steel strip, including providing a length of steel strip material to the process, forming a tube of the steel strip material, welding the formed tube in longitudinal direction, giving the tube a heat treatment wherein the mentioned steps are performed in one continuous in-line manufacturing line and the heat treatment includes a heating regime such that in successive cross-sections of the tube a microstructure is achieved which holds at least 50 vol % austenite and a cooling trajectory to re-introduce ferrite, and/or bainite in desired volume fractions.

A method for manufacturing of steel tube from a long steel strip, including providing a length of steel strip material to the process, forming a tube of the steel strip material, welding the formed tube in longitudinal direction, giving the tube a heat treatment wherein the mentioned steps are performed in one continuous in-line manufacturing line and the heat treatment includes a heating regime such that in successive cross-sections of the tube a microstructure is achieved which holds at least 50 vol % austenite and a cooling trajectory to re-introduce ferrite, and/or bainite in desired volume fractions.

An orifice-type quenching nozzle for an induction hardening system includes a body having a plurality of nozzle orifices configured to apply a quenching fluid onto a to-be-quenched workpiece. The nozzle orifices are arranged on at least one surface of the body in rows and in columns, and the plurality of nozzle orifices are positioned such that each nozzle orifice is located a same distance from each directly adjacent nozzle orifice.